Indian Motorcycle SCOUT BOBBER 2021 Owner's Manual
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Indian Motorcycle SCOUT BOBBER 2021 Owner's Manual

Indian Motorcycle SCOUT BOBBER 2021 Owner's Manual

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Table of Contents

For Maintenance and Safety
SCOUT BOBBER
OWNER'S MANUAL
2021
BE LEGENDARY
©2020
Indian Motorcycle Inc.
All Rights Reserved.

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  • Page 1 For Maintenance and Safety SCOUT BOBBER OWNER’S MANUAL 2021 BE LEGENDARY ©2020 Indian Motorcycle Inc. All Rights Reserved.
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2021 Rider’s Manual Indian Scout Bobber Indian Scout Bobber Twenty Indian Scout Bobber Sixty...
  • Page 4 No liability can be accepted for omissions or inaccuracies. INDIAN MOTORCYCLE reserves the right to make changes at any time, without notice and without incurring obligation to make the same or similar changes to motorcycles previously built. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
  • Page 5 CONGRATULATIONS! Congratulations on your purchase of a new INDIAN MOTORCYCLE. You have joined an elite family of motorcycle riders who have acquired a celebrated piece of American history by choosing to own an INDIAN MOTORCYCLE. Your new motorcycle is the end result of true dedication and craftsmanship by our engineering, design and assembly teams. It was designed and manufactured to meet our goal of providing you with a high quality motorcycle that you can ride trouble-free for many years to come.
  • Page 6 CONGRATULATIONS! The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Introduction......... . 7 Safety .

  • Page 9: Introduction

    I I D D E E N N T T I I F F I I C C A A T T I I O O N N N N U U M M B B E E R R R R E E C C O O R R D D Some procedures are beyond the scope of this manual. See your RECORD IMPORTANT IDENTIFICATION NUMBERS BELOW. dealer to purchase an INDIAN MOTORCYCLE Service Manual. Some Vehicle Identification Number procedures provided in the service manual require specialized (VIN) (see page 19) knowledge, equipment, and training.
  • Page 10 INTRODUCTION E E N N G G I I N N E E I I D D E E N N T T I I F F I I C C A A T T I I O O N N N N U U M M B B E E R R K K E E Y Y I I D D E E N N T T I I F F I I C C A A T T I I O O N N N N U U M M B B E E R R The engine number is stamped into the bottom of the left...

  • Page 11: Safety

    M M O O T T O O R R C C Y Y C C L L I I N N G G H H A A S S I I N N H H E E R R E E N N T T R R I I S S K K S S authorized dealer. To locate the nearest authorized INDIAN You can minimize those risks, but you can't eliminate them MOTORCYCLE dealer, visit the INDIAN MOTORCYCLE web site at completely. Even if you’re an experienced motorcycle operator or www.indianmotorcycle.com.
  • Page 12 • If your motorcycle operates abnormally, correct the problem make handling difficult, which could cause loss of control. immediately. See the INDIAN MOTORCYCLE Service Manual or • During the first 500 miles (800 km) of operation, follow all an authorized INDIAN MOTORCYCLE dealer or other qualified break-in procedures as outlined on page 53.
  • Page 13 SAFETY • Do not move or operate the motorcycle with the steering locked • Retract the sidestand fully before riding. If the sidestand is not (if equipped), as the severely restricted steering could result in fully retracted, it could contact the road surface and cause loss loss of control.
  • Page 14 SAFETY P P R R O O T T E E C C T T I I V V E E A A P P P P A A R R E E L L • All riders should wear bright or light-colored and/or reflective clothing to improve visibility to other motorists.
  • Page 15 M M O O D D I I F F I I C C A A T T I I O O N N S S Because INDIAN MOTORCYCLE cannot test and make specific Modifying the motorcycle by removing any equipment or by...
  • Page 16 SAFETY S S A A D D D D L L E E B B A A G G • Direct the passenger to hold onto you or to the passenger hand strap with both hands and to keep both feet on the passenger Whenever operating with a saddlebag or while carrying cargo: footrests.
  • Page 17 • Do not attach anything to the motorcycle unless specifically the motorcycle’s center of gravity. Changing the center of designed for that purpose by INDIAN MOTORCYCLE. gravity can cause loss of stability and handling and could cause loss of control.
  • Page 18 SAFETY F F U U E E L L A A N N D D E E X X H H A A U U S S T T S S A A F F E E T T Y Y WARNING Always heed these fuel safety warnings when refueling or servicing the fuel system.
  • Page 19 SAFETY S S A A F F E E T T Y Y M M A A I I N N T T E E N N A A N N C C E E • Always ensure all exhaust heat shields are present and in good condition.

  • Page 20: Reporting Safety Defects

    National Highway Traffic Safety Administration (NHTSA) in addition to notifying INDIAN MOTORCYCLE in writing. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 21 SAFETY S S A A F F E E T T Y Y A A N N D D I I N N F F O O R R M M A A T T I I O O N N L L A A B B E E L L S S Labels are model-specific and market-specific.

  • Page 23: Features And Controls

    FEATURES AND CONTROLS F F E E A A T T U U R R E E S S A A N N D D C C O O N N T T R R O O L L S S I I N N D D I I A A N N S S C C O O U U T T B B O O B B B B E E R R Driver’s Seat Headlight...
  • Page 24 FEATURES AND CONTROLS I I N N D D I I A A N N S S C C O O U U T T B B O O B B B B E E R R T T W W E E N N T T Y Y Driver’s Seat Headlight Rear Right Turn Signal / Taillight...
  • Page 25 FEATURES AND CONTROLS I I N N D D I I A A N N S S C C O O U U T T B B O O B B B B E E R R S S I I X X T T Y Y Driver’s Seat Headlight Rear Right Turn Signal / Taillight...
  • Page 26 FEATURES AND CONTROLS C C O O N N S S O O L L E E Clutch Lever Left Control Right Control Instrument Cluster Front Brake Cylinder Front Brake Lever Throttle Grip Fuel Cap...
  • Page 27 FEATURES AND CONTROLS S S W W I I T T C C H H L L O O C C A A T T I I O O N N S S R R I I G G H H T T C C O O N N T T R R O O L L L L E E F F T T C C O O N N T T R R O O L L Engine Stop/Run Switch Engine Start Switch...
  • Page 28 FEATURES AND CONTROLS S S W W I I T T C C H H S S Y Y M M B B O O L L S S SYMBOL SWITCH DESCRIPTION SYMBOL SWITCH DESCRIPTION Hazard The hazard warning flashers switch Warning activates and cancels the hazard warning Press the bottom of the switch (RUN) to...
  • Page 29 FEATURES AND CONTROLS S S W W I I T T C C H H F F U U N N C C T T I I O O N N S S H H A A Z Z A A R R D D S S W W I I T T C C H H H H I I G G H H / / L L O O W W H H E E A A D D L L I I G G H H T T B B E E A A M M S S W W I I T T C C H H The power switch must be ON to activate the flashers.
  • Page 30 FEATURES AND CONTROLS H H O O R R N N S S W W I I T T C C H H M M O O D D E E S S W W I I T T C C H H Press the horn switch to sound the horn.
  • Page 31 FEATURES AND CONTROLS E E N N G G I I N N E E S S T T O O P P / / R R U U N N S S W W I I T T C C H H Use the engine stop/run switch to turn the engine off quickly.
  • Page 32 FEATURES AND CONTROLS I I G G N N I I T T I I O O N N / / L L I I G G H H T T K K E E Y Y S S W W I I T T C C H H Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended.
  • Page 33 FEATURES AND CONTROLS I I N N S S T T R R U U M M E E N N T T C C L L U U S S T T E E R R S S P P E E E E D D O O M M E E T T E E R R The instrument cluster includes the speedometer, indicator lamps The speedometer displays forward vehicle speed in either miles and Multi-Function Display (MFD).
  • Page 34 FEATURES AND CONTROLS LAMP INDICATES CONDITION LAMP INDICATES CONDITION activate, but the conventional Vehicle Speed When standard mode is brake system will continue to selected, speed displays in miles operate normally. per hour. Neutral The transmission is in neutral When metric mode is selected, and the power switch is ON.
  • Page 35 FEATURES AND CONTROLS O O D D O O M M E E T T E E R R LAMP INDICATES CONDITION The odometer displays total distance traveled. conserve power. Make sure the charging system is operating T T R R I I P P O O D D O O M M E E T T E E R R properly.
  • Page 36 FEATURES AND CONTROLS C C L L O O C C K K D D I I S S P P L L A A Y Y U U N N I I T T S S ( ( S S T T A A N N D D A A R R D D / / M M E E T T R R I I C C ) ) The display can be changed to display either standard or metric NOTICE units of measurement.
  • Page 37 FEATURES AND CONTROLS D D I I A A G G N N O O S S T T I I C C F F U U N N C C T T I I O O N N A A L L I I T T Y Y 1.
  • Page 38 FEATURES AND CONTROLS B B A A T T T T E E R R Y Y C C H H A A R R G G E E P P O O R R T T / / H H E E A A T T E E D D G G E E A A R R T T H H R R O O T T T T L L E E C C O O N N T T R R O O L L G G R R I I P P P P L L U U G G The throttle control grip is located on the right handlebar.
  • Page 39 FEATURES AND CONTROLS C C L L U U T T C C H H L L E E V V E E R R M M I I R R R R O O R R S S The clutch lever is located on the left handlebar.
  • Page 40 FEATURES AND CONTROLS WARNING An improperly retracted sidestand could contact the ground and cause a loss of control resulting in serious injury or death. Always retract the sidestand fully before operating the motorcycle. To park the motorcycle, swing the end of the sidestand downward and away from the motorcycle until it is fully extended.
  • Page 41 Continue to apply steady pressure to the brakes for the best stopping performance. NOTICE If the ABS light does not come on when the key is turned to the ON or PARK position, see your authorized INDIAN MOTORCYCLE dealer for service. WARNING NOTICE Do not move or operate the motorcycle with the steering locked, as the severely restricted steering could result in loss of control.
  • Page 42 FEATURES AND CONTROLS F F R R O O N N T T B B R R A A K K E E L L E E V V E E R R Operating with non-recommended tires or improper tire pressure may reduce the effectiveness of the anti-lock brake system.
  • Page 43 FEATURES AND CONTROLS R R E E A A R R B B R R A A K K E E P P E E D D A A L L The rear brake pedal is located on the right side of the motorcycle.

  • Page 45: Pre-Ride Inspections

    Always perform the preride inspections • refer to the INDIAN MOTORCYCLE Service Manual before each ride. When inspection reveals the need for • or see your authorized INDIAN MOTORCYCLE dealer or other adjustment, replacement or repair, perform the service promptly, qualified dealer or see your authorized INDIAN MOTORCYCLE dealer or other qualified dealer for service.
  • Page 46 PRE-RIDE INSPECTIONS ITEM INSPECTION PROCEDURE ITEM INSPECTION PROCEDURE Headlamp The headlights automatically operate whenever Low Oil Start the engine. Verify that the low oil pressure ignition switch is in ON position. Once headlamp Pressure indicator is not illuminated. illuminates, switch to high beam. Verify that the high Indicator beam indicator comes on and that lamp brightness Engine...
  • Page 47 PRE-RIDE INSPECTIONS ITEM INSPECTION PROCEDURE Always check the oil after running a cold engine at idle for 30 seconds. The oil fill/dipstick is located on the right side of the Front Check for leaks, debris and damage. Suspension motorcycle. Always use the recommended oil. See page 139. Steering Check for smooth operation by turning handlebars full left 1.
  • Page 48 Underinflation can cause a tire to overheat and result in a tire failure. Only use tires approved by INDIAN MOTORCYCLE for the model of the motorcycle. See your dealer. Use of 6. Add the recommended oil as needed to bring the level to the unapproved or an improperly mixed front and rear tire can result FULL mark on the dipstick.
  • Page 49 Position the handlebars so that the fluid reservoir is damage, replace the tire before riding. Only use tires approved by level. INDIAN MOTORCYCLE for the model of the motorcycle. See your 2. View the fluid level through the sight glass . The fluid should dealer.
  • Page 50 PRE-RIDE INSPECTIONS R R E E A A R R B B R R A A K K E E F F L L U U I I D D L L E E V V E E L L 4.
  • Page 51 See the rest position quickly when released. If the lever fails to the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN perform as stated, service the clutch lever before riding. MOTORCYCLE dealer or other qualified dealer.
  • Page 52 See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified T T H H R R O O T T T T L L E E dealer.
  • Page 53 2. Tighten loose fasteners to the proper torque. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer. NOTICE Always replace stripped, damaged or broken fasteners before riding. Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength.

  • Page 55: Operation

    OPERATION O O P P E E R R A A T T I I O O N N O O V V E E R R V V I I E E W W B B R R E E A A K K - - I I N N M M A A I I N N T T E E N N A A N N C C E E The operation section of this manual describes how to ensure Perform the break-in maintenance procedures when the maximum performance and longevity through the proper care and...
  • Page 56 OPERATION F F U U E E L L I I N N G G • Upon initial start-up, do not allow the engine to idle for long periods as overheating can occur. Always dismount the motorcycle and refuel on level ground with •...
  • Page 57 OPERATION 1. To open the fuel tank cap , insert the ignition key into the cap 4. Add fuel to the tank until it crests the oval-shaped opening lock and turn it clockwise. Hold the key in this position while the filler neck.
  • Page 58 OPERATION P P R R I I M M I I N N G G T T H H E E F F U U E E L L S S Y Y S S T T E E M M 6.
  • Page 59 OPERATION A flashing amber warning light indicator signals the start of the NOTICE countdown timer . After the time has elapsed and the engine is Do not rev the engine or put the transmission in gear shut off, the illuminated indicator will remain solid. The engine can immediately after starting the engine.
  • Page 60 P0314 misfire fault is determined & set, the check engine light will remain on and fuel will be cut to the affected cylinder(s). If this occurs, your INDIAN MOTORCYCLE dealer can assist. S S H H I I F F T T I I N N G G G G E E A A R R S S...
  • Page 61 OPERATION S S H H I I F F T T I I N N G G G G E E A A R R S S W W H H I I L L E E S S T T A A T T I I O O N N A A R R Y Y 1.
  • Page 62 OPERATION B B R R A A K K I I N N G G NOTICE Always allow sufficient stopping distance so that brakes can be Within the recommended speed ranges (see Recommended Shift applied gradually. Points chart), you can downshift to slow the motorcycle or to increase power.
  • Page 63 OPERATION A A C C C C E E L L E E R R A A T T I I N N G G 1. When fully stopped, shift into neutral. Accelerate by opening the throttle (rolling the throttle control grip 2.
  • Page 64 OPERATION P P A A R R K K I I N N G G O O N N A A S S O O F F T T S S U U R R F F A A C C E E If parking on a soft surface is unavoidable, place a sidestand footrest under the foot of the sidestand to provide a firm surface.

  • Page 65: Maintenance

    MAINTENANCE M M A A I I N N T T E E N N A A N N C C E E S S E E R R V V I I C C E E P P R R O O C C E E D D U U R R E E S S Proper maintenance assures the highest level of safety, durability and dependability for your motorcycle.
  • Page 66 Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use Perform genuine INDIAN MOTORCYCLE parts available from your dealer. Record service and maintenance information in the Maintenance Replace at specified interval or annually. If Log beginning on page 153.
  • Page 67 MAINTENANCE P P E E R R I I O O D D I I C C M M A A I I N N T T E E N N A A N N C C E E T T A A B B L L E E E E N N G G I I N N E E MILES (KILOMETERS) ENGINE...
  • Page 68 MAINTENANCE MILES (KILOMETERS) ENGINE Exhaust Heat Shield Worm Clamps Fuel Filter Fuel System Oil Lines / Oil System Inspection Spark Plugs Engine Coolant Valve Lash Clearance C C H H A A S S S S I I S S MILES (KILOMETERS) CHASSIS Battery...
  • Page 69 MAINTENANCE MILES (KILOMETERS) CHASSIS Clutch Lever Control Cable Ends Fasteners Front Brake Lever Front Fork Oil** Front Forks and Front Axle Gear Shift Pedal Head Light Rear Brake Pedal Rear Shock Absorber Rear Wheel Alignment Road Test Sidestand / Sidestand Safety Switch Steering Bearings Shock Bushings and Fasteners...
  • Page 70 MAINTENANCE E E N N G G I I N N E E O O I I L L / / F F I I L L T T E E R R C C H H A A N N G G E E 3.
  • Page 71 MAINTENANCE 6. Reinstall the drain plugs. 15. Reinstall the dipstick securely TORQUE NOTICE Do not overfill. Overfilling can result in loss of engine 15 ft-lbs (20 N·m) performance and an oil-saturated air filter. Use a suction device to remove excess oil if overfilled. 7.
  • Page 72 MAINTENANCE INDIAN recommends the use of Antifreeze 50/50 Premix. This 5. If the level is low, remove the seat to access the coolant fill cap antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years or 50,000 miles (80,467 km), whichever comes first.
  • Page 73 F F U U E E L L F F I I L L T T E E R R The fuel filter is attached to the electric fuel pump located inside the fuel tank. See your authorized INDIAN MOTORCYCLE dealer or other qualified dealer for replacement.
  • Page 74 MAINTENANCE 1. Remove the seat. See the Removing the Seats section for 3. Remove the four (4) rear fuel tank bolts . Set hardware aside details. for reassembly. 2. Lift the rear of the fuel tank filler pad to access the fuel tank bolts.
  • Page 75 MAINTENANCE 5. Gently pull the elbow free of the tube to disconnect the fuel tank vent line (California and International models 6. Gently pull the straight rubber coupler free of the tube to disconnect the fuel cap recess drain line (California and International models 7.
  • Page 76 MAINTENANCE 9. Disconnect the fuel pump electrical connector 13. Lift the rear of the fuel tank and carefully slide it rearward to depressing the release tab on the connector body. release it from the front isolators. 14. Lift the tank up and away from the frame. Reinstall the front 10.
  • Page 77 MAINTENANCE D D R R I I V V E E B B E E L L T T M M A A I I N N T T E E N N A A N N C C E E Position motorcycle platform jack beneath engine case, avoiding oil drain plug, and lift motorcycle so front wheel is off ground.
  • Page 78 MAINTENANCE 3. Use tire valve stem as a reference and perform following steps: 5. Slide O-ring on belt tension gauge (Special tool PV-43532) to 10 lb (4.54 kg) mark. a. Check/record belt deflection at 4 different points, 90° apart. Rotate wheel in a COUNTER-CLOCKWISE rotation as viewed 6.
  • Page 79 MAINTENANCE 2. On right side of motorcycle, remove the c-clip and loosen WARNING the axle nut . Retighten to Adjustment Specification. A rear axle not in alignment can cause drive line noise and TORQUE damage the drive belt, causing possible belt failure and loss of control of motorcycle.
  • Page 80 MAINTENANCE 3. Turn LEFT SIDE adjuster nut to achieve proper belt tension. NOTICE To minimize change in belt tension, use RIGHT SIDE adjuster only to make final adjustments to belt alignment. Be sure to keep axle seated forward against axle adjusters during this procedure. 1.
  • Page 81 MAINTENANCE IMPORTANT 3. If necessary, loosen axle nut and RIGHT SIDE adjuster until belt moves off left flange and begins to track down center of Belt should track to center of sprocket tooth surface when driven sprocket flange during forward wheel rotation. properly aligned.
  • Page 82 MAINTENANCE R R E E A A R R D D R R I I V V E E B B E E L L T T C C L L E E A A N N I I N N G G WEAR ANALYSIS BELT CONDITION Cleaning the drive belt will maximize belt and sprocket life and...
  • Page 83 MAINTENANCE WEAR ANALYSIS BELT CONDITION Stone damage: Replace belt if damage is on edge Bevel wear (outboard edge only): OK to run, but monitor condition R R E E A A R R D D R R I I V V E E B B E E L L T T C C O O N N D D I I T T I I O O N N Inspect the rear drive belt at the intervals specified in the Periodic Maintenance Table.
  • Page 84 A A D D J J U U S S T T M M E E N N T T Special tools are required to perform this procedure. See the INDIAN MOTORCYCLE Service Manual or your authorized INDIAN MOTORCYCLE dealer or other qualified dealer.
  • Page 85 MAINTENANCE 1. Verify that tire pressure is at specification. See page 98. 5. Adjust shock preload by rotating the adjuster nut clockwise (as viewed from the top of shock) to INCREASE preload (firm) or 2. Rest the motorcycle on the sidestand. counter-clockwise to DECREASE preload (softer).
  • Page 86 MAINTENANCE S S W W I I N N G G A A R R M M / / R R E E A A R R A A X X L L E E I I N N S S P P E E C C T T I I O O N N F F R R O O N N T T F F O O R R K K / / S S U U S S P P E E N N S S I I O O N N I I N N S S P P E E C C T T I I O O N N 1.
  • Page 87 See the INDIAN MOTORCYCLE Service observed, see your dealer for service. Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer. S S T T E E E E R R I I N N G G H H E E A A D D I I N N S S P P E E C C T T I I O O N N 1.
  • Page 88 MAINTENANCE C C R R A A N N K K C C A A S S E E B B R R E E A A T T H H E E R R H H O O S S E E S S E E V V A A P P O O R R A A T T I I V V E E E E M M I I S S S S I I O O N N C C O O N N T T R R O O L L S S Y Y S S T T E E M M ( ( C C A A L L I I F F O O R R N N I I A A A A N N D D I I N N T T E E R R N N A A T T I I O O N N A A L L M M O O D D E E L L S S ) ) 1.
  • Page 89 MAINTENANCE F F U U E E L L S S Y Y S S T T E E M M C C O O M M P P O O N N E E N N T T S S M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H L L E E V V E E R R F F R R E E E E P P L L A A Y Y 1.
  • Page 90 MAINTENANCE M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H L L E E V V E E R R L L U U B B R R I I C C A A T T I I O O N N 2.
  • Page 91 MAINTENANCE 4. Adjust clutch lever freeplay. See page 87. 1. Disconnect the cable at the clutch lever and at the primary cover. 5. Tighten the adjuster nut and slide the protective cover over the adjuster. 2. Lubricate the barrel ends with all-purpose grease.
  • Page 92 1. Position the motorcycle on level ground in the fully upright replace components as necessary. See the INDIAN MOTORCYCLE position. Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer. 2. The rear brake fluid reservoir is located near the rear brake pedal.
  • Page 93 MAINTENANCE F F R R O O N N T T B B R R A A K K E E L L E E V V E E R R 5. Remove the cover and diaphragm. The fluid level should be above the minimum indicator mark on the reservoir body 1.
  • Page 94 MAINTENANCE TORQUE 3. To add fluid, remove the reservoir cover screws. Remove the cover and diaphragm Pivot Pin: 8.9–17.7 in-lbs (1–2 N·m) TORQUE Nut: 35.4–62 in-lbs (4–7 N·m) F F R R O O N N T T B B R R A A K K E E F F L L U U I I D D Change the brake fluid at the intervals recommended in the Periodic Maintenance Table on page 65.
  • Page 95 MAINTENANCE B B R R A A K K E E P P A A D D S S NOTICE Inspect each front brake pad on both sides of the front disc. After replacing pads, allow up to 250 miles (500 km) of operation Inspect each rear brake pad on both sides of the rear disc.
  • Page 96 MAINTENANCE B B R R A A K K E E D D I I S S C C I I N N S S P P E E C C T T I I O O N N / / C C L L E E A A N N I I N N G G IMPORTANT Minimum Thickness (Front): 4.5 mm 1.
  • Page 97 See the INDIAN MOTORCYCLE Service tone rings . Inspect for nicks and dents on the face of the Manual or an authorized INDIAN MOTORCYCLE dealer or other teeth. The teeth edges should be consistent in appearance. If a qualified dealer.
  • Page 98 Underinflation can cause a tire to overheat and result in a tire failure. Only use tires approved by INDIAN MOTORCYCLE for the model of the motorcycle. See your dealer. Use of...
  • Page 99 Replace damaged tires adjust tire pressure immediately after riding. Wait at least 3 hours immediately. See the INDIAN MOTORCYCLE Service Manual or an after riding to check pressure. If pressure checked and adjusted authorized INDIAN MOTORCYCLE dealer or other qualified while tires are warm, the pressure will drop as tires cool and result dealer.
  • Page 100 MAINTENANCE T T I I R R E E P P R R E E S S S S U U R R E E S S RECOMMENDED PRESSURE LOADS UP TO 200 LOADS UP TO LOCATION SIZE BRAND TYPE LBS.
  • Page 101 MAINTENANCE S S P P A A R R K K P P L L U U G G S S 1. Grasp the front edge of the seat and pull upward abruptly to disengage the seat base grommet from the seat mount stud See your dealer for spark plug inspections and replacement at the intervals specified in the Periodic Maintenance Table.
  • Page 102 MAINTENANCE S S C C O O U U T T B B O O B B B B E E R R T T W W E E N N T T Y Y ( ( N N O O N N - - N N O O R R T T H H A A M M E E R R I I C C A A ) ) NOTICE Use caution to avoid contact with the fuel tank when removing the...
  • Page 103 MAINTENANCE H H E E A A D D L L I I G G H H T T H H E E A A D D L L I I G G H H T T A A I I M M I I N N S S P P E E C C T T I I O O N N On LOW beam, the horizontal cut-off of the light beam should be 4 in.
  • Page 104 MAINTENANCE H H E E A A D D L L I I G G H H T T A A I I M M A A D D J J U U S S T T M M E E N N T T 1.
  • Page 105 MAINTENANCE H H E E A A D D L L I I G G H H T T L L A A M M P P R R E E P P L L A A C C E E M M E E N N T T 4.
  • Page 106 MAINTENANCE B B A A T T T T E E R R Y Y B B A A T T T T E E R R Y Y R R E E M M O O V V A A L L The motorcycle battery is a sealed, maintenance-free battery.
  • Page 107 MAINTENANCE B B A A T T T T E E R R Y Y I I N N S S T T A A L L L L A A T T I I O O N N 4. Remove the negative (-) battery cable from the battery terminal.
  • Page 108 If your motorcycle will not be used for a period of four (4) weeks or longer, a maintenance charger should be connected to the battery. A maintenance charger can be purchased through your authorized INDIAN MOTORCYCLE dealer or other qualified dealer.
  • Page 109 12.5 DC volts. Repeat the charging cycle if the charge is less than 12.5 DC volts. Replace The nominal voltage for an Indian Motorcycle battery is 12.8 Volts the battery if it fails to reach 12.5 volts after the second charge.
  • Page 110 MAINTENANCE A A G G M M B B A A T T T T E E R R Y Y C C H H A A R R G G I I N N G G R R E E C C O O M M M M E E N N D D A A T T I I O O N N S S – – 3.
  • Page 111 MAINTENANCE 3. Batteries will self-discharge more quickly when dirty. Periodic RECOM- cleaning of the battery terminals using a terminal brush will VOLTAGE STATE OF MENDED ACTION help maximize battery life. Wash terminals with a solution of (DC) CHARGE CHARGE one tablespoon baking soda and one cup water. Rinse well with TIME* tap water and dry off with clean shop towels.
  • Page 112 MAINTENANCE 3. Bend the cover clips slightly away from the cover to remove the cover. NOTICE Use the fuse puller provided in the tool kit to remove a fuse. The standard fuse box is located under the seat. This fuse box houses all standard service fuses and the automatic circuit breakers.
  • Page 113 • DO NOT back-probe electrical connectors on the vehicle unless directed to do so by the INDIAN MOTORCYCLE Service Manual. • DO NOT power any accessories from the diagnostic connector. E E X X H H A A U U S S T T S S Y Y S S T T E E M M I I N N S S P P E E C C T T I I O O N N Check the exhaust system for stains from leaking exhaust gasses.
  • Page 114 MAINTENANCE R R E E - - T T O O R R Q Q U U E E E E X X H H A A U U S S T T H H O O S S E E C C L L A A M M P P S S E E X X H H A A U U S S T T S S Y Y S S T T E E M M C C O O M M P P O O N N E E N N T T S S N N O O R R T T H H A A M M E E R R I I C C A A N N M M O O D D E E L L S S After 500 miles (800 km) of driving, check orientation and re-...
  • Page 115 MAINTENANCE NUMBER DESCRIPTION TORQUE (IF NUMBER DESCRIPTION TORQUE (IF APPLICABLE) APPLICABLE) Head Pipe Nuts 12 ft-lbs (16 N·m) Exhaust Mount Nut 50 ft-lbs (68 N·m) Oxygen Sensors 14 ft-lbs (19 N·m) Head Pipe Nuts 12 ft-lbs (16 N·m) Oxygen Sensors 14 ft-lbs (19 N·m) N N O O N N - - N N O O R R T T H H A A M M E E R R I I C C A A N N M M O O D D E E L L S S E E L L E E V V A A T T I I N N G G T T H H E E M M O O T T O O R R C C Y Y C C L L E E...
  • Page 116 Check the fuel damaged or missing fasteners. Tighten loose fasteners to the pump/ignition circuit breaker. proper torque. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified Battery voltage is too low Fully charge the battery.
  • Page 117 MAINTENANCE E E N N G G I I N N E E S S T T A A R R T T S S B B U U T T M M I I S S S S E E S S O O R R R R U U N N S S P P O O O O R R L L Y Y POSSIBLE CAUSE POSSIBLE REMEDY/ACTION Shift linkage not adjusted...
  • Page 118 MAINTENANCE B B A A T T T T E E R R Y Y C C H H A A R R G G I I N N G G R R A A T T E E L L O O W W O O R R B B A A T T T T E E R R Y Y A A N N T T I I - - L L O O C C K K B B R R A A K K E E L L I I G G H H T T R R E E M M A A I I N N S S I I L L L L U U M M I I - - D D I I S S C C H H A A R R G G E E S S N N A A T T E E D D O O R R I I L L L L U U M M I I N N A A T T E E S S I I N N T T E E R R M M I I T T T T E E N N T T L L Y Y...

  • Page 119: Cleaning And Storage

    Do not direct any water stream at air intakes, exhaust outlets, In addition to the products recommended in this section for electrical connectors or audio system speakers. cleaning and polishing, INDIAN MOTORCYCLE also has specialty Electrical components may be damaged by water. Do not allow products for: water to contact electrical components or connectors •...
  • Page 120 CLEANING AND STORAGE 5. After washing, remove the rubber bands and plastic bags from NOTICE the exhaust pipes. Start the engine and let it idle for a few Never use a polishing/buffing wax or any sponge that has an minutes. abrasive surface when cleaning a matte finish.
  • Page 121 L L E E A A T T H H E E R R F F A A C C T T S S INDIAN MOTORCYCLE Leather Care Dressing will help prevent Leather is a natural product and will exhibit qualities inherent in a this type of damage.
  • Page 122 A. Shoe polish should not be used on the leather items on your warrantable damage to both natural and black leather. INDIAN motorcycle. Shoe polish contains a dye that can damage the leather and may leave residue on clothing. A A P P P P L L I I C C A A T T I I O O N N Q Q .
  • Page 123 A. INDIAN MOTORCYCLE Leather Care Dressing is suitable for all oil-tanned leather on your INDIAN motorcycle, including T T I I R R E E I I N N F F L L A A T T I I O O N N accessories.
  • Page 124 CLEANING AND STORAGE P P A A R R K K A A N N D D C C O O V V E E R R T T H H E E M M O O T T O O R R C C Y Y C C L L E E 5.
  • Page 125 CLEANING AND STORAGE R R E E M M O O V V A A L L F F R R O O M M S S T T O O R R A A G G E E 1. Install a fully charged battery. 2.

  • Page 127: Specifications

    SPECIFICATIONS S S P P E E C C I I F F I I C C A A T T I I O O N N S S I I N N D D I I A A N N S S C C O O U U T T B B O O B B B B E E R R DIMENSIONS (DIMENSIONS AND SPECIFICATIONS MAY VARY WITH FEATURES, OPTIONS AND ACCESSORIES) Overall Length US: 87.5 in.
  • Page 128 SPECIFICATIONS CAPACITIES Fuel Reserve (fuel light on) .5 gal. (1.9 L) Fork Oil 18.6 oz. (550 cc) Radiator Coolant 2.75 qts. (2.6 L) ENGINE Engine Type Liquid Cooled V-Twin (60 degrees) Displacement 69 cu. in. (1133 cc) Compression Ratio 10.7:1 Valve Train DOHC, 4 Valves Per Cylinder, Graded Tappets Bore and Stroke...
  • Page 129 SPECIFICATIONS CHASSIS Swingarm Steel Front Brakes Single/298 mm Rotor/2-Piston Caliper Rear Brakes Single/298 mm Rotor/1-Piston Caliper DRIVE SYSTEM Primary Drive Gear Drive Wet Clutch Crank Gear 46 Teeth Clutch Gear 77 Teeth Clutch Type Wet, Multi-Plate Primary Reduction Ratio 1:674:1 Transmission Type 6 Speed/Constant Mesh/Foot Shift 1st Gear Ratio...
  • Page 130 SPECIFICATIONS DRIVE SYSTEM Ratio 2.357:1 Overall Gear Ratio 1st Gear 10.926:1 2nd Gear 7.427:1 3rd Gear 5.918:1 4th Gear 5.022:1 5th Gear 4.439:1 6th Gear 3.810:1 WHEELS AND TIRES Front Wheel Size/Type 16 in. x 3.5 in. Cast Rear Wheel Size/Type 16 in.
  • Page 131 SPECIFICATIONS ELECTRICAL Tail/Brake Light Non-serviceable LED Front Turn Signal Non-serviceable LED Rear Turn Signal Non-Serviceable LED License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb I I N N D D I I A A N N S S C C O O U U T T B B O O B B B B E E R R T T W W E E N N T T Y Y DIMENSIONS (DIMENSIONS AND SPECIFICATIONS MAY VARY WITH FEATURES, OPTIONS AND ACCESSORIES) Overall Length US: 87.5 in.
  • Page 132 SPECIFICATIONS WEIGHT Dry Weight (without fuel/fluids) 554 lbs. (251 kg) Wet Weight (with fuel/fluids) 574 lbs. (260 kg) Gross Vehicle Weight Rating (GVWR) 988 lbs. (449 kg) Gross Axle Weight Rating (GAWR) Front 371 lbs. (168 kg) Rear 675 lbs. (306 kg) Maximum Load Capacity (riders, cargo, accessories) 414 lbs.
  • Page 133 SPECIFICATIONS ENGINE Rev Limit 8300 RPM Idle RPM 1150 +/- 50 RPM Fully Warm Lubrication System Semi-Dry Sump Spark Plug/Gap NGK MR7F/.030 inch (0.80 mm) CHASSIS Front Suspension Type/Travel Telescopic Fork/4.7 in. (120 mm) Front Fork Tube Diameter 41 mm Rear Suspension Type/Travel Dual Shocks/2 in.
  • Page 134 SPECIFICATIONS DRIVE SYSTEM 3rd Gear Ratio 1.500:1 4th Gear Ratio 1.273:1 5th Gear Ratio 1.125:1 6th Gear Ratio 0.966:1 1 Down/5 Up Gear Shift Pattern Final Drive Type Belt Drive, 141–Tooth Transmission 28–Tooth Rear Wheel 66–Tooth Ratio 2.357:1 Overall Gear Ratio 1st Gear 10.926:1 2nd Gear...
  • Page 135 SPECIFICATIONS WHEELS AND TIRES Front Tire Type/Size Pirelli MT60RS 130/90B16 67H Rear Tire Type/Size Pirelli MT60RS 150/80B16 77H ELECTRICAL Alternator 460W @ 3000 RPM Battery 12 volt, 13 amp-hour, 245 CCA (cold cranking amps), Maintenance Free AGM Voltage Regulator 14.5 volts/32 amp Lamps (all bulbs are 12 volt) Headlight Osram HB2 12V 60/55W LL...
  • Page 136 SPECIFICATIONS DIMENSIONS (DIMENSIONS AND SPECIFICATIONS MAY VARY WITH FEATURES, OPTIONS AND ACCESSORIES) Overall Height 41.5 in. (1053 mm) Seat Height Unladen 26.1 in. (662 mm) Laden 25.6 in. (649 mm) Wheelbase 62.0 in. (1576 mm) Ground Clearance 5.1 in. (129 mm) Rake (frame)/Trail 29°...
  • Page 137 SPECIFICATIONS ENGINE Engine Type Liquid Cooled V-Twin (60 degrees) Displacement 61 cu. in. (1000 cc) Compression Ratio 11:1:1 Valve Train DOHC, 4 Valves Per Cylinder, Graded Tappets Bore and Stroke 3.661”x 2.898” (93 mm x 73.6 mm) Fuel System/Throttle Body Bore Closed Loop Fuel Injection / 54 mm Exhaust System Split Dual Exhaust w/Crossover...
  • Page 138 SPECIFICATIONS DRIVE SYSTEM Primary Drive Gear Drive Wet Clutch Crank Gear 46 Teeth Clutch Gear 77 Teeth Clutch Type Wet, Multi-Plate Primary Reduction Ratio 1:674:1 Transmission Type 5 Speed/Constant Mesh/Foot Shift 1st Gear Ratio 2.769:1 2nd Gear Ratio 1.882:1 3rd Gear Ratio 1.500:1 4th Gear Ratio 1.273:1...
  • Page 139 SPECIFICATIONS DRIVE SYSTEM 4th Gear 5.022:1 5th Gear 4.088:1 6th Gear WHEELS AND TIRES Front Wheel Size/Type 16 in. x 3.5 in. Cast Rear Wheel Size/Type 16 in. x 3.5 in. Cast Front Tire Type/Size North America: Kenda K673F 130/90-16 72H Non-North America: Pirelli Night Dragon 130/90B16 67H Rear Tire Type/Size...
  • Page 140 SPECIFICATIONS ELECTRICAL License Plate Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights Non-Serviceable LED Position Bulb North America: N/A International: W5W...
  • Page 141 • Gasoline containing up to 10% Ethanol can be used. F F O O R R K K O O I I L L We recommend the use of INDIAN MOTORCYCLE Fork Oil for your In the event that the recommended premium unleaded gasoline is motorcycle.

  • Page 143: Warranty

    R R E E G G I I S S T T R R A A T T I I O O N N At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase.
  • Page 144 L L I I M M I I T T A A T T I I O O N N S S O O F F W W A A R R R R A A N N T T I I E E S S A A N N D D R R E E M M E E D D I I E E S S This INDIAN MOTORCYCLE limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN.
  • Page 145 The exclusive remedy for breach of this warranty shall be, at INDIAN MOTORCYCLE’s option, repair or replacement of any defective materials, components, or products.
  • Page 146 I I F F Y Y O O U U P P U U R R C C H H A A S S E E F F R R O O M M A A P P R R I I V V A A T T E E P P A A R R T T Y Y : : If you purchase an INDIAN MOTORCYCLE from a private party, to be kept and used outside of the country in which the motorcycle was originally purchased, all warranty coverage will be denied.
  • Page 147 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to vehicles that have received authorization for export from INDIAN MOTORCYCLE. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle’s warranty or service coverage if you have any questions. This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized...
  • Page 148 Class III motorcycles (280cc and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs. If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by INDIAN MOTORCYCLE. This is your...
  • Page 149 You are responsible for presenting your motorcycle to an INDIAN MOTORCYCLE dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 150 In the State of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized INDIAN MOTORCYCLE dealer. An emergency situation occurs when an authorized INDIAN MOTORCYCLE dealer is not reasonably available, a part is not available within 30 days or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair.
  • Page 151 • Accident • Misuse • Repairs improperly performed or replacements improperly installed • Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and/or • Use in competitive racing or related events. B. Inspections, replacement of parts, and other services and adjustments necessary for required maintenance...
  • Page 152 I I I I I I . . L L I I M M I I T T E E D D L L I I A A B B I I L L I I T T Y Y The liability of INDIAN MOTORCYCLE under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized INDIAN MOTORCYCLE dealer at its place of business during customary business hours.
  • Page 153 Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, INDIAN MOTORCYCLE is not liable for these parts. The owner is responsible for the performance of all required maintenance.

  • Page 155: Maintenance Log

    MAINTENANCE LOG M M A A I I N N T T E E N N A A N N C C E E L L O O G G M M A A I I N N T T E E N N A A N N C C E E L L O O G G PERFORMED MAINTENANCE PERFORMED MILES/KM...
  • Page 157 INDEX Brake Disc Inspection / Cleaning..94 Drive Belt Tension Adjustment ..76 Brake Fluid ........139 Lifting the Motorcycle ...... 75 About the Rider’s Manual....... 9 Brake Fluid Precautions....... 90 Drive Belt Tension Check ....75 Accelerating ........61 Brake Hoses/Connections ....90 AGM Battery Charger Brake Pads ........
  • Page 158 INDEX Fastener Inspection ......114 Headlight Aim Adjustment....102 Maintenance During Storage....122 Fastener Torques ......114 Headlight Aim Inspection ....101 Maintenance Log ......153 Fork Oil ...........139 Headlight Lamp Replacement .....103 Maintenance Table Front Brake Fluid........ 92 Table Key ........64 Front Brake Fluid Level ....... 47 Maintenance, Major......
  • Page 159 INDEX Operation ......... 53 Safety Symbols ........4 Over Temperature Display and Seat Removal Re-torque Exhaust Hose Clamps ..112 Warning Indicator......35 Indian Scout Bobber/Scout Bobber Rear Brake Fluid ........ 90 Sixty/Scout Bobber Twenty (North Rear Brake Fluid Level ......48 America)........
  • Page 160 INDEX High/Low Headlight Beam Switch ..27 Horn Switch ........28 Mode Switch ........28 Switch Symbols....... 26 Throttle Control Grip ......36 Throttle Control Inspection ....87 Tire Condition ........97 Tire Inflation........121 Tire Pressure ........ 46, 97 Tire Pressures........98 Tire Replacement.......
  • Page 162 To locate your nearest dealer, visit www.indianmotorcycle.com Indian Motorcycle Company 2100 Highway 55 Medina, MN 55340 Phone: 1-877-204-3697 French: 1-800-268-6334 Part No. 9931589 Rev 02 Printed in USA...

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