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ACG 39 Roadster eGC 2012 Owner's Manual

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2012 Owner's Manual
ACG 39 Roadster eGC
Electric Golf Cart (eGC)
This Manual is effective as of October 1, 2011

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Summary of Contents for ACG 39 Roadster eGC 2012

  • Page 1 2012 Owner’s Manual ACG 39 Roadster eGC Electric Golf Cart (eGC) This Manual is effective as of October 1, 2011...
  • Page 2 (909) 597-7183 fax www.californiaroadster.com © Copyright 2009-2011 American Custom Golf Cars, Inc. American Custom Golf Cars, Inc., ACG and California Roadster Are registered trademarks of American Custom Golf Cars, Inc. Page 2 Copyright © 2009-2011 American Custom Golf Cars, Inc.

  • Page 3: Notice

    ACG is not liable for any additional requirements or modifications that your individual state may require. ACG is not liable of errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.

  • Page 4: Table Of Contents

    Table of Contents……………………………………………………………………..4 Foreword……………………………………………………………………………..5 Introduction…………………………………………………………………………...…. 6 ABOUT THIS MANUAL……………………………………………………………..… 6 Insurance Notice…………………………………………………………………..…… 7 Warranty Registration……………………………………………………………..…… 7 General Warnings…………………………………………………………………..….. 8 SAFE OWNERSHIP OF ACG eGC………………………………………………..…. 10 Cautions, Warnings and Notes……………………………………………………..…11 Controls and Indicators…………………………………………………………..…..…. 12 Switch……………………………………………………..…….………..12 Forward-Neutral-Reverse Switch……………………………………..….….… 13 Accelerator Pedal……………………………………………..……………..….. 14 Brake Pedal…………………………………………………………..……..……...

  • Page 5: Foreword

    Foreword 39 Roadster eGC for your local and community Thank you for choosing the transportation needs. 39 Roadster eGC will Please protect your investment to make sure that your provide you with years of reliable performance. Your safety is important to us, so please make sure that prior to operating the vehicle you have read the following instructions and warnings.

  • Page 6: Introduction

    This manual is applicable to the following ACG models: 2012 ACG 39 Roadster eGC If any questions arise after reading the manual, please contact ACG Customer Service at (909) 597-2885. Please have your Vehicle Identification Number (VIN) and date of purchase information available.

  • Page 7: Insurance Notice

    “Warranty” document, and no implied warranties of merchantability or fitness to the full extent allowed by law. ACG and its dealers shall not be liable for loss of use, inconvenience, lost time, commercial loss or any incidental, consequential or other damages.

  • Page 8: General Warnings

    General Warnings 1. This “Owner’s Manual” should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. 2. When charging the vehicle, be sure that the key switch is in the “OFF” position. If the key is left in the “ON“...
  • Page 9 WARNING! 1. If renting or loaning the vehicle, make sure that the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. 2. Any modification or change to the vehicle that affects the stability or handling of the vehicle, or increases maximum vehicle speed beyond factory specifications, could result in severe personal injury or death.

  • Page 10: Safe Ownership Of Acg Egc

    • ACG vehicles are designed to be recharged from a standard 120 VAC-15 Ampere electrical outlet that is ground-fault protected. Charging from a circuit of lesser capacity and/or using a cord from the outlet to the ACG vehicle that is not sufficient in wire gauge (AWG) could create a fire hazard.

  • Page 11: Cautions, Warnings And Notes

    • The voltage in an ACG vehicle battery pack (the battery pack is what you charge and provides the “fuel” to the ACG’s electric drive system) is 48 Volt DC and is sufficient to cause death by electric shock - electrocution.

  • Page 12: Controls And Indicators

    Controls and Indicators Key Switch The “Key Switch” is mounted on the dash to the right of the steering column. It has two positions: 1. OFF position- There is no power to vehicle. ( Key is Vertical as shown in picture below 2.

  • Page 13: Forward-Neutral-Reverse Switch

    Forward – Neutral - Reverse Control Switch The “Forward-Neutral-Reverse Switch” is located on the seat support panel. There are three (3) distinct positions: Forward, Neutral and Reverse. 1.) FORWARD - To operate the vehicle in the forward direction, rotate the switch towards the passenger side of the vehicle.

  • Page 14: Accelerator Pedal

    Accelerator Pedal The “Accelerator Pedal” is the pedal on the right, with the word “GO” molded into it. The operation of the accelerator pedal differs from that of an Automobile. When the “Key Switch” is in the “ON” position, depressing the accelerator pedal will release the parking brake.

  • Page 15: Brake Pedal

    Brake Pedal The “Brake Pedal” is the large pedal on the left with the word “STOP” molded into it. To slow or stop the vehicle, release the “Accelerator Pedal” and then depress the brake pedal with your foot until the vehicle has come to a complete stop or the vehicle has slowed to your desired speed.

  • Page 16: Light Switch

    Light Switch The “Light Switch” is located on the Dashboard to the left of the steering Column. It is identified by SAE/ISO “Lights” icon. It is a 2 position switch: 1.) OFF - When the top portion of the switch “O” is depressed the lights are “OFF”. 2.) ON - When the bottom portion of the switch “I”...

  • Page 17: Turn Signal Lever Switch

    Turn Signal Lever Switch The Turn Signals are activated by Lever Switch located on Left side of steering column below Steering Wheel. It is a 3 position switch. 1.) RIGHT - When the Lever is pushed UP ( ) – the Right Lights Flash. Clockwise 2.) OFF - When the Lever is Horizontal, the Turn Signal lights are “OFF”.

  • Page 18: Hazard Warning Lights Switch

    Hazard Warning Flashers The Hazard Warning Flasher Switch activates both Turn Signals to provide “Hazard Warning” by flashing both Right and Left as well as Front and Rear Turn Signals at the same time. The “Hazard” function is activated by Pull Switch located on Left side of steering column below Steering Wheel.

  • Page 19: Display Panel

    Display Panel 39 Roadster eGC LCD display has following functions:  Battery State of Charge (SoC) shown on bar graph at right of the screen and as percent % at top of the bar graph (shown above as 88%)  Trip Distance Traveled in miles in NN.N format (shown above as 90.6 mi.) ...
  • Page 20 Display Screen – Other Functions Main Screen Main screen will display Direction, Speed and Battery Charge Level, it also displays Trip and Odometer (total miles) mileage traveled. If the low water battery symbol appears please check the water level in all batteries. To clear the low water battery symbol push upper arrow button 2 times;...
  • Page 21 Screen VEHICLE STATUS MONITOR Section A Battery shows Battery Nominal Voltage Trac Drive Status shows current status Section B Cont. Temp. (Controller Temperature) 2. Motor Volts 3. Motor Amps 4. Motor RPM (Rotations Per Minute) 5. Motor Torque in Percent (%) These values will change as soon as you start driving the vehicle.
  • Page 22 Screen VEHICLE INPUTS MONITOR on this screen all switch and input signal conditions are displayed: Forward Reverse Seat Drv Select 1 Drv Select 2 Hand Brake Foot Brake Inch FWD sw Inch REV sw Note: Drive profile #2 (Drv Select 2) is only used for testing Purpose to see the Range of motor on the controller.
  • Page 23 Screen TIME TO DISTANCE This screen displays the acceleration of the vehicle from 0-1000 feet and will automatically record the performance of the vehicle. It also displays the number of hours the vehicle was driven. [8 ] To proceed to a 4 Screen push center arrow button once.
  • Page 24 Screen FAULT LOG Log of all faults that have ever possibly occurred on the vehicle. The first 8 of the faults on the screen are fault checks which are created at the time the vehicle is the first programmed. button Any fault after that might be relevant.
  • Page 25 Note: You will see a sequence fault if not started in neutral this code will clear as soon as you put the car in neutral. The vehicle will possibly give you a cut back code. When the vehicle gets low on power it will automatically cut back, this is a safety precaution to protect the motor and controller.

  • Page 26: Locking Glove Boxes

    Locking Glove Boxes 39 Roadster eGC is equipped with two locking glove boxes on the dashboard. Both Locking Glove Boxes use the same key as the “Key Switch” as they are keyed alike. If the keys are lost, the locks for the glove boxes as well as the ignition switch need to be changed.

  • Page 27: Accessory Outlet

    Accessory Outlet The accessory outlet is located on the dash, to the right of the instrument panel. This outlet will accept a standard automotive 12-volt accessory outlet and is only intended for moderately powered accessories, such as a cellular phone, Lap top computer, etc.

  • Page 28: Safety Belts

    Safety Belts Your vehicle is equipped with “Safety Belts” for both driver and passenger. Research has shown that safety belts save lives. Safety belts can reduce the seriousness of injuries in a single vehicle accident. Some of the worst injuries happen when people are thrown from the vehicle.
  • Page 29 Proper Use of Lap Belt Enter the vehicle and sit back. Grasp the safety belt buckle and slide the buckle up the webbing as far as necessary to make the belt go around your lap. When the safety belt is long enough to fit, insert the buckle into the latch until you hear a click.
  • Page 30 SEAT BELTS AND PREGNANT WOMEN We recommend that pregnant women use seat belts throughout their pregnancy. Keeping the mother safe is the best way to keep the baby safe. Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible.
  • Page 31 Child Restraint Everyone in your vehicle needs to be buckled up at all times - babies and children, too. Every state in the United States and all Canadian provinces require that small children ride in proper restraint systems. This is the law, and you can be prosecuted for ignoring it.
  • Page 32 Infants and Child Restraints Safety experts recommend that children ride rearward-facing in the vehicle until they are at least one year old and weigh at least 20 lbs (9 kg). Two types of child restraints can be used rearward-facing: infant carriers and “convertible”...
  • Page 33 Before buying any restraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. ACG also recommends that you try a child restraint in the vehicle seats where you will use it before you buy it.
  • Page 34 Pets should be restrained in a pet harness, or in a pet carrier that is secured by seat belt. Optional Accessories CAUTION! Use only ACG approved rear accessories. Others may cause damage to the vehicle, and will void warranty. WARNING! Any modifications or alterations to this vehicle could seriously affect its road worthiness and safety and may lead to an accident resulting in serious injury or death.

  • Page 35: Tires & Wheels

    4. Wear Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits. If uncertain, consult your ACG service provider. NOTE: The vehicle’s tire information can be found on the “Tire Information Label”...
  • Page 36 The tires on your new vehicle provide a balance of many characteristics. They should be inspected regularly for wear and correct inflation pressure. ACG strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed. Failure to use equivalent replacement tires may adversely affect the safety, handling, and ride of your vehicle.
  • Page 37 WARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. • Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, resulting in changes to steering, handling, and braking of your vehicle. This can cause unpredictable handling and stress to steering and suspension components.

  • Page 38: Tire Changing And Jacking Points

    Tire Changing & Jacking Points In the event of a flat tire, you need to observe the following precautions:  Park the vehicle on a firm level surface; avoiding icy or slippery areas.  Set the parking brake and block both the front and rear of the tire diagonally opposite the jacking position.

  • Page 39: Brakes

    If the Brake Fluid needs to be refilled more frequently than every other month then check the entire Brake System for any leakage and see your dealer for service or call immediately ACG Customer Service at (909) 597-2885 CAUTION! Brake fluid may cause damage to painted and finished surfaces.

  • Page 40: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist 39 Roadster eGC is thoroughly inspected and adjusted at the factory and Every again re-inspected by your ACG Dealer before it arrives at your door. 39 Roadster eGC you should take time to However, upon receiving your new become familiar with its controls and operation.

  • Page 41: Performance Inspection

    Performance Inspection After you have familiarized yourself with the operation of all the controls of the 39 Roadster eGC and have read and understood the driving instructions, take the vehicle for a test drive. Use the following checklist as a guide to inspect the vehicle and check daily for proper operation.

  • Page 42: Driving Instructions

    Driving Instructions WARNING! No person should be allowed to operate the vehicle without being instructed in the proper use and operation of the vehicle’s controls. Each first time driver should be accompanied by an experienced driver on a test drive before being allowed to operate the vehicle alone. 1.
  • Page 43 13. To prevent the vehicle from overturning, drive slowly straight up and down slopes. Slope exceeding 20% incline should be avoided. 14. Avoid sudden stops, sudden starts, and abrupt turns to prevent possible injury to an inattentive passenger or damage to the vehicle. 15.

  • Page 44: Starting The Vehicle

    Starting the Vehicle 1. Study and understand controls. 2. Make sure everyone is seated with all parts of their body inside the vehicle. 3. Make sure everyone’s “Seat Belts” are properly fastened. 4. Make sure front wheels are turned in the desired travel direction. 5.

  • Page 45: Batteries

    Batteries Your California Roadster is operated as a 48-volt unit with eight (8) 6-Volt batteries. The batteries are Trojan® T-105 deep-cycle batteries, specially designed and produced for use in an electric vehicle. If the batteries need to be replaced at any time for any reason, do not use automotive batteries.

  • Page 46: Battery Inspection & Maintenance

    Battery Inspection & Maintenance Inspection There are many tools that may help in properly caring for and maintaining batteries. Below is a list of basic items that ACG & Trojan recommends for this task: Recommended Equipment:  Wrench  Post Cleaner ...
  • Page 47 CAUTION! If battery wire terminals are damaged or corroded, they should be  replaced or cleaned as necessary. Failure to do so may cause them to overheat during operation.   4. Tighten all wiring connections to the proper specification (see below). Make certain there is good contact with the terminals.

  • Page 48: Cleaning

    Cleaning Batteries seem to attract dust, dirt, and grime. Keeping them clean will help one spot trouble signs if they appear and avoid problems associated with grime. 1. Check that all vent caps are tightly in place. 2. Clean the battery top with a cloth or brush and a solution of baking soda and water.

  • Page 49: Watering

    Depending on the local climate, charging methods, application, etc. ACG recommends that batteries be checked once a month until you get a feel for how thirsty your batteries are.
  • Page 50 Step by step watering procedure: 1. Open the vent caps and look inside the fill wells. 2. Check electrolyte level; the minimum level is at the top of the plates. 3. If necessary add just enough water to cover the plates at this time.

  • Page 51: Charging Batteries

    Charging Batteries CAUTION! Be sure that the “Key Switch” is in the “OFF” position prior to charging. 1. Your vehicle is equipped with an on board charger. To begin charging the batteries, insert a UL approved 3 prong extension cord into any 110volt outlet and plug the other end into the charging cord receptacle located below the “Forward –...

  • Page 52: Battery Replacement

    Contact local and/or state environmental officials regarding disposal information. You can also contact ACG Customer Service at (909) 597-2885 for information. Page 52 Copyright © 2009-2011 American Custom Golf Cars, Inc.
  • Page 53 Additional Battery Service Warnings & Cautions WARNING! Always wear safety glasses or approved eye protection when  servicing the vehicle. Wear a full-face shield and gloves when working with or around  batteries and electrical connectors. Always use insulated tools when working with or near batteries. ...

  • Page 54: Periodic Maintenance

    Periodic Maintenance DAILY TASKS 1. Charge Batteries fully before first use of vehicle. 2. Check battery terminals for tight connections. 3. Visually inspect the tires for wear, damage, and proper inflation. 4. Check for proper operation of parking brake. 5. Check seat belts for proper operation. Page 54 Copyright ©...

  • Page 55: Monthly Tasks

    Periodic Maintenance MONTHLY TASKS 1. Check all eight (6 Volt) Flooded batteries for proper water level. Use only Distilled Water for addition. (Not necessary if vehicle is equipped with Sealed or maintenance free Gel batteries). 2. Check battery terminals for tight connections. 3.

  • Page 56: Vehicle Cleaning

    39 Roadster eGC as it is made from acrylic plastic. ACG recommends using Windshield Washer Fluid to remove normal dust and dirt. A liquid household glass cleaner can also be used. Do not use abrasive cleaners on the windshield, as they will cause scratches.
  • Page 57 Cleaning the Seats To clean the seats of your ACG vehicle, use water or mild liquid detergent. Rubbing seats with warm water and a clean, damp cloth will also remove dirt. Substances such as tar, asphalt, and other soils will stain if not removed quickly.
  • Page 58 Use Tie-Down points on the frame identified with an “X” as shown on page NOTE: ACG is not responsible for damage incurred or lost items due to vehicle towing. CAUTION! TOWING THE VEHICLE IS NOT RECOMMENDED. This vehicle is not designed for dolly towing.

  • Page 59: Specifications

    Specifications Overall Length Inches Overall Width Inches Height to top of Windshield Inches Wheelbase Inches Ground Clearance 5.5 Inches Weight (standard golf cart no batteries) 738 lb. Weight (Curb, with Batteries) 1,262 lb. Weight (GVWR) 2,000 lb. Front Wheels 15”x7” Rear Wheels 15”x7”...
  • Page 60 2011 ACG 39 Roadster eGC Manufactured by: American Custom Golf Cars, Inc. (ACG) 15740 El Prado Rd. Chino, CA 91710 USA (909) 597-2885 (909) 597-7183 fax www.californiaroadster.com © Copyright 2009-2011 American Custom Golf Cars, Inc. ACG logo and California Roadster...

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