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ACG 39 Roadster eGC Owner's Manual

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Owner's Manual
ACG
eGC
39 Roadster
Electric Golf Cart (eGC)
This Manual is effective for 2009 to 2011 Model Years

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Summary of Contents for ACG 39 Roadster eGC

  • Page 1 Owner’s Manual 39 Roadster Electric Golf Cart (eGC) This Manual is effective for 2009 to 2011 Model Years...

  • Page 2: Notice

    ACG is not liable for any additional requirements or modifications that your individual state may require. ACG is not liable of errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.

  • Page 3: Table Of Contents

    Table of Contents…………………………………………………………………… Foreword…………………………………………………………………………….. Introduction……………………………………………………………………………. ABOUT THIS MANUAL……………………………………………………………… Insurance Notice……………………………………………………………………… Warranty Registration………………………………………………………………… General Warnings…………………………………………………………………….. SAFE OWNERSHIP OF ACG eGC…………………………………………………. Cautions, Warnings and Notes……………………………………………………..… 10 Controls and Indicators…………………………………………………………..……. 11 Key Switch……………………………………………………..…….………..11 Forward-Neutral-Reverse Switch……………………………………..….….… 12 Accelerator Pedal……………………………………………..……………….. 13 Brake Pedal…………………………………………………………..………… 14 Park Brake Pedal……………………………………………………..………..

  • Page 4: Foreword

    Foreword 39 Roadster eGC for your local and community Thank you for choosing the transportation needs. 39 Roadster eGC will Please protect your investment to make sure that your provide you with years of reliable performance. Your safety is important to us, so please make sure that prior to operating the vehicle you have read the following instructions and warnings.

  • Page 5: Introduction

    This manual is applicable to the following ACG models: 39 Roadster eGC 2009 to 2011 Model Years If any questions arise after reading the manual, please contact ACG Customer Service at (909) 597-2885. Please have your Vehicle Identification Number (VIN) and date of purchase information available.

  • Page 6: Insurance Notice

    “Warranty” document, and no implied warranties of merchantability or fitness to the full extent allowed by law. ACG and its dealers shall not be liable for loss of use, inconvenience, lost time, commercial loss or any incidental, consequential or other damages.

  • Page 7: General Warnings

    General Warnings 1. This “Owner’s Manual” should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. 2. When charging the vehicle, be sure that the key switch is in the “OFF” position. If the key is left in the “ON“...
  • Page 8 WARNING! 1. If renting or loaning the vehicle, make sure that the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. 2. Any modification or change to the vehicle that affects the stability or handling of the vehicle, or increases maximum vehicle speed beyond factory specifications, could result in severe personal injury or death.

  • Page 9: Safe Ownership Of Acg Egc

    • ACG vehicles are designed to be recharged from a standard 120 VAC-15 Ampere electrical outlet that is ground-fault protected. Charging from a circuit of lesser capacity and/or using a cord from the outlet to the ACG vehicle that is not sufficient in wire gauge (AWG) could create a fire hazard.

  • Page 10: Cautions, Warnings And Notes

    • The voltage in an ACG vehicle battery pack (the battery pack is what you charge and provides the “fuel” to the ACG’s electric drive system) is 48 Volt DC and is sufficient to cause death by electric shock - electrocution.

  • Page 11: Controls And Indicators

    Controls and Indicators Key Switch The “Key Switch” is mounted on the dash to the right of the steering column. It has two positions: 1. OFF position- There is no power to vehicle. ( Key is Vertical as shown in picture below 2.

  • Page 12: Forward-Neutral-Reverse Switch

    Forward – Neutral - Reverse Control Switch The “Forward-Neutral-Reverse Switch” is located on the seat support panel. There are three (3) distinct positions: Forward, Neutral and Reverse. 1.) FORWARD - To operate the vehicle in the forward direction, rotate the switch towards the passenger side of the vehicle.

  • Page 13: Accelerator Pedal

    Accelerator Pedal The “Accelerator Pedal” is the pedal on the right, with the word “GO” molded into it. The operation of the accelerator pedal differs from that of an Automobile. When the “Key Switch” is in the “ON” position, depressing the accelerator pedal will release the parking brake.

  • Page 14: Brake Pedal

    Brake Pedal The “Brake Pedal” is the large pedal on the left with the word “STOP” molded into it. To slow or stop the vehicle, release the “Accelerator Pedal” and then depress the brake pedal with your foot until the vehicle has come to a complete stop or the vehicle has slowed to your desired speed.

  • Page 15: Light Switch

    Light Switch The “Light Switch” is located on the Dashboard to the left of the steering Column. It is identified by SAE/ISO “Lights” icon. It is a 2 position switch: When the top portion of the switch “O” is depressed the lights are “OFF”. OFF - When the bottom portion of the switch “I”...

  • Page 16: Turn Signal Lever Switch

    Turn Signal Lever Switch The Turn Signals are activated by Lever Switch located on Left side of steering column below Steering Wheel. It is a 3 position switch. ) – the Right Lights Flash. RIGHT - When the Lever is pushed UP ( Clockwise When the Lever is Horizontal, the Turn Signal lights are “OFF”.

  • Page 17: Instrument Panel

    Instrument Panel 39 Roadster eGC LCD display has following functions: Battery Voltage (shown as 50.0V) Timer in H:MM format (shown as 0:06) Temperature in Centigrade (shown as 49 °C) Vehicle Speed in MPH (shown as 00 mph) Odometer – Distance Traveled in Miles (shown as 000.0) Vehicle Power ON Indicator Light “POWER”...

  • Page 18: Locking Glove Boxes

    Locking Glove Boxes 39 Roadster eGC is equipped with two locking glove boxes on the dashboard. Both Locking Glove Boxes use the same key as the “Key Switch” as they are keyed alike. If the keys are lost, the locks for the glove boxes as well as the ignition switch need to be changed.

  • Page 19: Accessory Outlet

    Accessory Outlet The accessory outlet is located on the dash, to the right of the instrument panel. This outlet will accept a standard automotive 12-volt accessory outlet and is only intended for moderately powered accessories, such as a cellular phone, Lap top computer, etc.

  • Page 20: Safety Belts

    Safety Belts Your vehicle is equipped with “Safety Belts” for both driver and passengers. Research has shown that safety belts save lives. Safety belts can reduce the seriousness of injuries in a single vehicle accident. Some of the worst injuries happen when people are thrown from the vehicle.
  • Page 21 Proper Use of Lap Belt 1. Enter the vehicle and sit back. 2. Grasp the safety belt buckle and slide the buckle up the webbing as far as necessary to make the belt go around your lap. 3. When the safety belt is long enough to fit, insert the buckle into the latch until you hear a click.
  • Page 22 SEAT BELTS AND PREGNANT WOMEN We recommend that pregnant women use seat belts throughout their pregnancy. Keeping the mother safe is the best way to keep the baby safe. Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible.
  • Page 23 Child Restraint Everyone in your vehicle needs to be buckled up at all times - babies and children, too. Every state in the United States and all Canadian provinces require that small children ride in proper restraint systems. This is the law, and you can be prosecuted for ignoring it.
  • Page 24 Infants and Child Restraints Safety experts recommend that children ride rearward-facing in the vehicle until they are at least one year old and weigh at least 20 lbs (9 kg). Two types of child restraints can be used rearward-facing: infant carriers and “convertible”...
  • Page 25 Before buying any restraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. ACG also recommends that you try a child restraint in the vehicle seats where you will use it before you buy it.
  • Page 26 Pets should be restrained in a pet harness, or in a pet carrier that is secured by seat belt. Optional Accessories CAUTION! Use only ACG approved rear accessories. Others may cause damage to the vehicle, and will void warranty. WARNING! Any modifications or alterations to this vehicle could seriously affect its road worthiness and safety and may lead to an accident resulting in serious injury or death.

  • Page 27: Tires & Wheels

    4. Wear Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits. If uncertain, consult your ACG service provider. NOTE: The vehicle’s tire information can be found on the “Tire Information Label”...
  • Page 28 The tires on your new vehicle provide a balance of many characteristics. They should be inspected regularly for wear and correct inflation pressure. ACG strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed. Failure to use equivalent replacement tires may adversely affect the safety, handling, and ride of your vehicle.
  • Page 29 WARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. • Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, resulting in changes to steering, handling, and braking of your vehicle. This can cause unpredictable handling and stress to steering and suspension components.

  • Page 30: Tire Changing And Jacking Points

    Tire Changing & Jacking Points In the event of a flat tire, you need to observe the following precautions:  Park the vehicle on a firm level surface; avoiding icy or slippery areas.  Set the parking brake and block both the front and rear of the tire diagonally opposite the jacking position.

  • Page 31: Brakes

    If the Brake Fluid needs to be refilled more frequently than every other month then check the entire Brake System for any leakage and see your dealer for service or call immediately ACG Customer Service at (909) 597-2885 CAUTION! Brake fluid may cause damage to painted and finished surfaces.

  • Page 32: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist 39 Roadster eGC is thoroughly inspected and adjusted at the factory and Every again re-inspected by your ACG Dealer before it arrives at your door. 39 Roadster eGC you should take time to However, upon receiving your new become familiar with its controls and operation.

  • Page 33: Performance Inspection

    Performance Inspection After you have familiarized yourself with the operation of all the controls of the 39 Roadster eGC and have read and understood the driving instructions, take the vehicle for a test drive. Use the following checklist as a guide to inspect the vehicle and check daily for proper operation.

  • Page 34: Driving Instructions

    Driving Instructions WARNING! No person should be allowed to operate the vehicle without being instructed in the proper use and operation of the vehicle’s controls. Each first time driver should be accompanied by an experienced driver on a test drive before being allowed to operate the vehicle alone. 1.
  • Page 35 14. Avoid sudden stops, sudden starts, and abrupt turns to prevent possible injury to an inattentive passenger or damage to the vehicle. 15. Reduce speed for adverse driving conditions such as wet grass or terrain to avoid the possibility of losing control of or overturning the vehicle. 16.

  • Page 36: Starting The Vehicle

    Starting the Vehicle 1. Study and understand controls. 2. Make sure everyone is seated with all parts of their body inside the vehicle. 3. Make sure everyone’s “Seat Belts” are properly fastened. 4. Make sure front wheels are turned in the desired travel direction. 5.

  • Page 37: Batteries

    Batteries Your California Roadster is operated as a 48-volt unit with eight (8) 6-Volt batteries. The batteries are Trojan® T-105 deep-cycle batteries, specially designed and produced for use in an electric vehicle. If the batteries need to be replaced at any time for any reason, do not use automotive batteries.

  • Page 38: Battery Inspection & Maintenance

    Battery Inspection & Maintenance INSPECTION There are many tools that may help in properly caring for and maintaining batteries. Below is a list of basic items that ACG & Trojan recommends for this task: Recommended Equipment: Wrench Post Cleaner Distilled Water...
  • Page 39 3. Check all battery cables and their connections. Look closely for loose or damaged parts. Battery cables should be intact; broken or frayed cables can be extremely hazardous. Replace any cable that looks suspicious. CAUTION! If battery wire terminals are damaged or corroded, they should be replaced or cleaned as necessary.

  • Page 40: Cleaning

    CLEANING Batteries seem to attract dust, dirt, and grime. Keeping them clean will help one spot trouble signs if they appear and avoid problems associated with grime. 1. Check that all vent caps are tightly in place. 2. Clean the battery top with a cloth or brush and a solution of baking soda and water.

  • Page 41: Watering

    WATERING (FLOODED BATTERIES ONLY) Flooded batteries need water. More importantly, watering must be done at the right time and in the right amount or else the battery's performance and longevity suffers. Water should always be added after fully charging the battery. Prior to charging, there should be enough water to cover the plates.
  • Page 42 Step by step watering procedure: 1. Open the vent caps and look inside the fill wells. 2. Check electrolyte level; the minimum level is at the top of the plates. 3. If necessary add just enough water to cover the plates at this time.

  • Page 43: Charging Batteries

    Charging Batteries CAUTION! Be sure that the “Key Switch” is in the “OFF” position prior to charging. 1. Your vehicle is equipped with an on board charger. To begin charging the batteries, insert a UL approved 3 prong extension cord into any 110volt outlet and plug the other end into the charging cord receptacle located below the “Forward –...

  • Page 44: Battery Replacement

    Contact local and/or state environmental officials regarding disposal information. You can also contact ACG Customer Service at (909) 597-2885 for information. Page 44 Copyright © 2009-2014 American Custom Golf Cars, Inc.
  • Page 45 Additional Battery Service Warnings & Cautions WARNING! Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a full-face shield and gloves when working with or around batteries and electrical connectors. Always use insulated tools when working with or near batteries. WARNING! Battery fluid is a corrosive acid solution and can burn or blind you.

  • Page 46: Periodic Maintenance

    Periodic Maintenance DAILY TASKS 1. Charge Batteries fully before first use of vehicle. 2. Check battery terminals for tight connections. 3. Visually inspect the tires for wear, damage, and proper inflation. 4. Check for proper operation of parking brake. 5. Check seat belts for proper operation. Page 46 Copyright ©...

  • Page 47: Monthly Tasks

    Periodic Maintenance MONTHLY TASKS 1. Check all eight (6 Volt) Flooded batteries for proper water level. Use only Distilled Water for addition. (Not necessary if vehicle is equipped with Sealed or maintenance free Gel batteries). 2. Check battery terminals for tight connections. 3.
  • Page 48 39 Roadster eGC as it is made from acrylic plastic. ACG recommends using Windshield Washer Fluid to remove normal dust and dirt. A liquid household glass cleaner can also be used. Do not use abrasive cleaners on the windshield, as they will cause scratches.
  • Page 49 Cleaning the Seats To clean the seats of your ACG vehicle, use water or mild liquid detergent. Rubbing seats with warm water and a clean, damp cloth will also remove dirt. Substances such as tar, asphalt, and other soils will stain if not removed quickly.
  • Page 50 4. Do not secure across any plastic body or floor panel component of the vehicle. Use Tie-Down points on the frame identified with an “X” as shown on page 30. NOTE: ACG is not responsible for damage incurred or lost items due to vehicle towing. CAUTION! TOWING THE VEHICLE IS NOT RECOMMENDED.

  • Page 51: Specifications

    Specifications Overall Length Inches Overall Width Inches Height to top of Windshield Inches Wheelbase Inches Ground Clearance 5.5 Inches Weight (standard golf cart no batteries) 738 lb. Weight (Curb, with Batteries) 1,262 lb. Weight (GVWR) 2,000 lb. Front Wheels 15”x7” Rear Wheels 15”x7”...
  • Page 52 15740 El Prado Rd. Chino, CA 91710 USA (909) 597-2885 (909) 597-7183 fax www.acgcars.us © Copyright 2009-2014 American Custom Golf Cars, Inc. American Custom Golf Cars, Inc., ACG and California Roadster Are registered trademarks of American Custom Golf Cars, Inc.

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