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Range Master 463722512 Product Manual
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Range Master 463722512 Product Manual

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IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
Printed in China
Estimated assembly time: 35 - 40 minutes
Assembly instructions © 2012
PRODUCT GUIDE
MODEL 463722512
C-23G3CB
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
02/07/12 • G305-001-350801

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Summary of Contents for Range Master 463722512

  • Page 1 PRODUCT GUIDE MODEL 463722512 C-23G3CB Estimated assembly time: 35 - 40 minutes IMPORTANT: Fill out the product record information below. If you have questions or need assistance during assembly, Serial Number See rating label on grill for serial number. please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •...
  • Page 12 Ignitor Lighting Sideburner Match Lighting Do not lean over grill while lighting. Turn ON gas at LP cylinder. Turn OFF gas burner control valves. 2. Hold lit match to any port on the burner. Push in and turn Turn ON gas at LP cylinder. sideburner knob to the HI position.
  • Page 13 Cleaning the Burner Assembly • Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill.

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description FIREBOX SIDEBURNER GRATE IGNITOR WHEEL BURNER KNOB COLLECTOR/ ELECTRODE ASSY LOWER HINGE UPPER HINGE LOGO PLATE HANDLE LEFT SIDE SHELF F/ SB GREASE CUP RIGHT SIDE SHELF GREASE CUP CLIP TANK HEAT TENT RETAINER MOUNTING BRACKET, F/ PLASTIC SIDE ATCH HOLDER...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left leg Place upper leg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4’’ machine screw and #10-24 flange nut. In back, attached the left back leg (straight) to upper leg.
  • Page 18 Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. Left leg assembly #10-24 Flange Nut #10-24x2” Qty. 4 Machine Screw Right leg assembly #10-24x2” Machine Screw Qty.
  • Page 19 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw Qty.3 Wheel Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole. Hitch Pin Qty.1 Wheel...
  • Page 20 Control Panel and Firebox Supports Stand cart upright. In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws. Place firebox supports onto screws and tighten with #10-24 flange nuts. Tighten all screws. In back, attach upper firebox support with #10-24x2’’ machine screws and #10-24 flange nuts. Chamfer edge Control Panel Firebox...
  • Page 21 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Heat Shield #10-24X1/2” Machine Screw Qty. 2 #10-24 Flange Nut Qty. 2 Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing screw. #10-24x3/8’’ Wing Screw Qty.
  • Page 22 Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10- 24x1/2’’ machine screws. Insert two #10-24x1-1/4’’ machine screws from outer firebox, then fasten with two #10-24 flange nuts and 5x15 fiber washers from inner.
  • Page 23 Shelves Attach mounting brackets to shelf support with side shelf bushing and #8-32x3/8’’ sheet metal screws (A). Note: do NOT over tighten the screws. Insert mounting brackets into side burner shelf support, secure with #10-24x1/2’’ machine screws (B) and (C ). Attach sideburner lid to sideburner shelf with #10-24 nut and shoulder bolt.
  • Page 24 Sideburner Attach sideburner valve with #8-32x3/8’’ machine screws. Place sideburner into shelf (A). Make sure valve is inside sideburner tube (B). Attach sideburner with #8-32 wing nut and 5x9 fiber washer (A). Hook sideburner clip to sideburner tube and around manifold. Attach sideburner ignitor wire to igniter (B). Press control knob onto valve stem and sideburner grate onto shelf (C).
  • Page 25 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24x1/2” Lower Hinge Machine Screw 5x15 Fiber Washer #10-24x1/2”...
  • Page 26 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. NOTE: Tighten the hinges screws after installing the hinge pins. Hitch Pin Hinge Pin Qty.2 Qty.2 Heat Tent...
  • Page 27 Cooking Grate and Condiment Place cooking grate into firebox. Cooking Grate Hook condiment basket into front panel. Condiment Basket Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox.
  • Page 28 LP Tank Tank collar opening must face to front of grill. Loosen wing nut from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nut. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).

  • Page 29: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 30 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 31 NOTES...