Team Grill PG-40408S0LB User Manual

Team Grill PG-40408S0LB User Manual

Gas bbq grill

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GAS BBQ GRILL USER'S MANUAL
MODEL NUMBER: PG-40408S0LB
CUSTOMER SERVICE: (888)-287-0735
DANGER
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
FOR OUTDOOR USE ONLY
WARNING
1.
Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
TM
2.
An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.

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Summary of Contents for Team Grill PG-40408S0LB

  • Page 1 FOR OUTDOOR USE ONLY GAS BBQ GRILL USER’S MANUAL MODEL NUMBER: PG-40408S0LB CUSTOMER SERVICE: (888)-287-0735 DANGER WARNING If you smell gas: Do not store or use gasoline or other Shut off gas to the appliance. flammable liquids or vapors in the Extinguish any open flame.
  • Page 2 Model Number: PG-40408S0LB PermaSteel BBQ Grill Team Grill™ Warranties that this Product shall be free from defects in workmanship and materials, for a period of 1 Year from the date of original purchase. Our obligation under this warranty shall be limited to replacement of parts during the warranty period. Our liability shall not extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear &...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS BEFORE YOU BEGIN MESSAGE TO OUR USERS PAGE 1 SAFETY SYMBOLS PAGE 1 INSTALLATION & SAFETY PRECAUTIONS PAGE 2 PROPANE & GAS WARNING PAGE 2 ASSEMBLY PARTS PAGE 3 STEPS PAGE 5 POST ASSEMBLY GAS CONNECTION PAGE 15 LEAK TESTING PAGE 19 FINAL INSTALLATION CHECK LIST...
  • Page 4: Message To Our Users

    MESSAGE TO OUR USERS Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully.
  • Page 5: Installation/Safety Precautions

    READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL This grill is designed to use LP gas only. Please use the grill with the regulator supplied by Team Grill™ The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
  • Page 6: Parts

    GRILL PARTS LIST Description Description ROTATE ROD,SIDE BURNER LID GREASE CUP SIDE BURNER LID MATCH HOLDER FIXER SIDE BURNER GRID MATCH HOLDER IGNITOR WIRE,SIDE BURNER GREASE CUP CLIP SIDE BURNER GREASE TRAY LEFT SIDE SHELF FRONT SIDE BURNER BASE PANEL RIGHT SIDE SHELF LOGO PLATE RIGHT SIDE SHELF FRONT PANEL...
  • Page 7 GRILL PARTS DIAGRAM Notice: This part list is for your reference only, some parts will be different, please subject to the actual appliance in carton.
  • Page 8 ASSEMBLY INSTRUCTIONS PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP WARNING Before Assembly Open shipping box by slicing down its edges with a box cutter. Remove all packed grill parts and packing materials from the styrofoam support pieces. Obtain the aid of an assistant to remove the grill head from the support pieces.
  • Page 9 ASSEMBLY INSTRUCTIONS STEP I: Bottom Shelf to Legs Place bottom shelf end with cut out hole for LP cylinder between legs with axle holes. Attach to right and left leg assemblies with (6) M4x10 screws. Do not fully tighten at this time. Cart will not be level. This will be corrected when the feet and wheels are installed.
  • Page 10: Steps

    ASSEMBLY INSTRUCTIONS STEP II: Wheels and Leg Extenders to Cart Turn assembly upside down. Align the bottom shelf side holes with leg holes. Attach sides of bottom shelf to four legs with (4) M6x13 screws, M6 lock washers and M6 flat washers. Fully tighten all shelf screws, top and bottom. Remove hitch pin, nut and washer from axle.
  • Page 11 ASSEMBLY INSTRUCTIONS STEP III : Front Panel Stand cart upright. Attach back brace to top of cart with (4) M4x10 screws. (A) Do not fully tighten at this time. Attach one front panel to lower half of cart with (4) M4x10 screws, and to bottom shelf with (1) M4x10 screw.
  • Page 12 ASSEMBLY INSTRUCTIONS STEP IV: Grill Head to Cart Stand cart upright. This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose and igniter wire are hanging outside the cart. Open lid and attach head to cart with (4) M6x13 screws and compression washers.
  • Page 13 ASSEMBLY INSTRUCTIONS STEP V: Left Side Shelf Slide 4 hooks onto push bar. Attach push bar to left side shelf with the (2) M5x10 screws, M5 lock washers and M5 flat washers pre-assembled to the ends of the push bar. (A) Attach fascia to left side shelf with (2) M5x10 screws, M5 lock washers and M5 flat washers.
  • Page 14 ASSEMBLY INSTRUCTIONS STEP VI: Right Side Shelf Remove side burner grate from side burner before assembling and attaching the right side shelf. Attach fascia to right side shelf with (2) M5x10 screws, M5 lock washers and M5 flat washers. Hang right side shelf onto the brackets on right side of firebox. Attach fascia and right side shelf to firebox as follows: - From outside to inside with (2) M6x13 screws, M6 lock washers and M6 flat washers.
  • Page 15 ASSEMBLY INSTRUCTIONS STEP VII: Side burner Loosen side burner in side shelf. To loosen, unscrew and remove two front screws and washers holding side burner in place. Note: Do not loosen electrode screw. Remove knob and bezel from side burner control valve. To remove, pull knob straight out from valve stem.
  • Page 16 ASSEMBLY INSTRUCTIONS STEP VIII: Flame Tamers, Cooking Grate and Warming Rack Place heat diffusers over burners by inserting tabs into slots in front and back of firebox. Place cooking grates onto grate rests. Insert warming rack into brackets at top of firebox as shown.
  • Page 17 ASSEMBLY INSTRUCTIONS STEP IX: Grease Cup Clip, Grease Cup and LP tank Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. Unscrew the hose hook, place the hose of regulator inside the hook, then screw it back into place.
  • Page 18: Gas Connection

    GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 19 GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK VERY IMPORTANT: - THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140℉(60℃). - THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE. - THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSIZ21.81.
  • Page 20 GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
  • Page 21 GAS CONNECTION WARNING Never insert any foreign objects into the valve outlet. It may damage the valve and cause leak, leaking gas may result in fire, explosion, heavy body injury, or even death. Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer.
  • Page 22: Leak Testing

    LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.
  • Page 23: Final Installation Checklist

    LEAK TESTING SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE.
  • Page 24: Grill Lighting Instruction

    GRILL LIGHTING INSTRUCTION VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer.
  • Page 25: Operating Instruction

    GRILL LIGHTING INSTRUCTION OPERATING INSTRUCTION WARNING For your safety: Keep grill area clear and free from any flammable material. NEVER let children operate the grill or play near the grill. This grill is for outdoor use ONLY. NEVER use in a enclosed area such as a carport,porch, covered patio, garage, or under a surface that can catch fire.
  • Page 26 Grease fire can’t be put out by closing the lid. Turn off knobs and LP tank IMMEDIATELY if any grease fire occurs. TOTAL GAS CONSUMPTION: Total gas consumption (per hour) of PG-40408S0LB grill with all burners on “HI”: Main burners...
  • Page 27: Care & Maintenance

    CARE & MAINTENANCE MAINTENANCE 1) Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2) Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of combustion and ventilation air is unobstructed. 3) Visually check burner flames as following: - Remove cooking grids and flame tamers.
  • Page 28 CARE & MAINTENANCE GRILL BURNER CLEANING - Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool. - Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper.
  • Page 29: Trouble Shooting

    TROUBLE SHOOTING BEFORE CALLING FOR SERVICE Please check the following problems/solutions before contact our service center.
  • Page 30: Food Safety

    FOOD SAFETY FOOD SAFETY: 1) Always follow the following tips to enjoy safe and healthy outdoor grilling. 2) Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat. 3) Always separate raw meat from cooked foods to avoid cross-contamination. 4) Always use clean utensils to handle the food.
  • Page 31 PRODUCT REGISTRATION Thank you for purchasing this Team Grill™ Grill. In order to register your product to receive streamlined customer service, please fill out the following Product Registration form and (1) fax the form and a copy of your receipt to FAX # 909-287-0733, or (2) mail the form and a copy of your receipt to Team Grill™...
  • Page 32 Team Grill™ 20 Craig Road Acton, MA 01720 TEL: (888)-287-0735 EMAIL: SERVICE@TEAMGRILL.COM...

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