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Summary of Contents for Swisher ZT2766KZ
- Page 1 ZT2766KZ 27 HP – 66” CUT CELEBRATING OVER 65 YEARS OF INNOVATION SINCE 1945 1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093 Made In The PHONE 660-747-8183 FAX 660-747-8650 Manufacturing quality lawn care equipment since 1945 OWNER’S MANUAL 14689 STARTING SERIAL # L109-078001...
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Page 2: Limited Warranty
1-800-222-8183. The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed. THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. -
Page 3: Table Of Contents
CONTENTS LIMITED WARRANT Y………… OPERATION………………..………. INT RODUCTION……………… Features…………………………………… 13-14 General…………………………………….. Starting…………………………………… Before Operating…………………… Grass Height of Cut……………… Uncrating & Assembly…………… Controls………...……..…………………. SYMBOLS & DECALS………. SERVICE & ADJUSTMENTS.. SAFETY INSTRUCT IONS……. Adjusting Deck Height………….. General use and safety rules… 7 Deck Level………………………………. Children Safety……………. -
Page 4: Introduction
INTRODUCTION Congratulations Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest efficiency and rapid mowing of large areas. Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine’s performance. -
Page 5: Uncrating & Assembly
INTRODUCTION Uncrating & Assembly TOOLS REQUIRED: 2 - ½” Wrenches or ½” Socket with drive ratchet Tire pressure gauge Nail bar or claw hammer Wire snips To Remove The Mower From The Crate: Dispose of top and side panels of the crate. Remove loose parts and packing material. -
Page 6: Symbols & Decals
SYMBOLS & DECALS OD45- Warning Decal Swisher Flag U.S.A.– OD39 Notice Do Not Alter Wiring Decal– OD74 Operator Must Be Seated Decal– OD73 Flying Debris Decal – OD43 No Step Decal – OD11 Triangle Danger Decal – OD55 Key/PTO Decal - 10273 Throttle/Choke Decal –... -
Page 7: Safety Instructions
SAFETY INSTRUCTIONS These instructions are for your safety. Read them carefully. This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury. General Use Read all instructions in this operator’s manual and on the machine before starting it. -
Page 8: Children Safety
SAFETY INSTRUCTIONS General Use Continued… Always wear approved protective glasses or a full visor when assembling or driving. Ear Protection is recommended Remember Never wear loose clothing that can get caught in moving parts. The operator is responsible for avoiding dangers or accidents. Children Serious accidents may occur if you fail to be on guard for children in the area of the machine. - Page 9 MOWING SAFETY •WARNING – Petrol is highly flammable. - store fuel in containers specifically designed for this purpose; - refuel outdoors only and do not smoke while refueling; - add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.
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Page 10: Customer Responsibility
CUSTOMER RESPONSIBILITIES Operator Presence System Be sure the operator presence and interlock systems are working properly. If your mower does not function as described, repair the problem immediately. The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement – See OPERATION FEATURES section of this manual) switch is disengaged (pressed down). -
Page 11: V-Belts
•The maximum charge rate in amperes should be no more than 1/3 of the battery’s reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate. •Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current. -
Page 12: Maintenance
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE Before Before Each 8 Hours 25 Hours 50 Hours 100 Hours Season Storage Check Brake Operation Check Tire Pressure Check Operator Presence Parking Brake Check for Loose Fasteners Sharpen/Replace Mower Blades Check Battery Clean Battery & Terminals Check Belts Check Engine Oil... -
Page 13: Operation
OPERATION FEATURES Throttle Control – Used to control Control Lever – Sets the speed of the Engine Speed mower in both the forward and reverse directions and also turns the mower. Hour Meter – Indicates hours of operation Hydro Bypass – Engages transmissions for normal operation and disengages Choke Control –... -
Page 14: Features
OPERATION FEATURES Left Control Panel Right Control Panel Rear of Unit Throttle Control – Used to control Control Levers – Sets the speed of the Engine Speed mower in both the forward and reverse directions and also turns the mower. Hour Meter –... -
Page 15: Starting
OPERATION Starting Operator must be sitting in the seat. Control handles must be in the neutral (outward) position. PTO must be in the disengage position (pushed down). Set choke (if needed), turn key and release as soon as engine starts. Adjust throttle to half and shut choke off. -
Page 16: Controls
OPERATION Controls Be familiar with all controls, their functions and how to operate them before starting the machine. Motion control levers on each side of the console control the direction of movement. SEE FIGURE BELOW Control Handles Neutral Position Slow Forward Fast Forward 90 Degree Right Turn 90 Degree Left Turn... -
Page 17: Service & Adjustments
Lift deck using the deck lift handle to the desired position Parking Brakes The Swisher ZT2766KZ is equipped with An Automatic Parking Brake system on each control handle. When the control handles are in the out most position the parking brakes are on. - Page 18 SERVICE & ADJUSTMENTS Deck Belt Routing & Replacement Removal Replacement Disconnect spark plug wire Install new belt by placing it around the deck pulleys. Refer to routing Apply parking brake diagram below. Lower the deck to its lowest position The belt will be loose at this time Remove the belt covers Tightly secure the belt tension back Disconnect tension idler...
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Page 19: Deck Belt Replacement
SERVICE & ADJUSTMENTS Hydro Belt Routing & Replacement Removal Replacement Disconnect spark plug wire Install new belt by placing it around the engine pulley and the hydro Apply parking brake pulleys. Refer to routing diagram Disconnect wiring from electric clutch below. -
Page 20: Seat Adjustment
To improve the tracking of the Swisher ZT2766KZ the speed of one of the rear wheels needs to be decreased. If the ZT2766KZ pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed. -
Page 21: Wiring Schematic
WIRING HARNESS ZT2766KZ WARNING When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support. DO NOT rely on hydraulic or mechanical jacks... - Page 22 LIFT SWITCH SCHEMATIC ACTUATOR •UP + •UP- •DOWN- •DOWN + DOWN IGNITION SWITCH...
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Page 23: Parts Breakdown
PARTS BREAKDOWN Item # Description Part # Item # Description Part # Actuator - ZT Mow-zilla 14293 Lock Plate A/Turret 9922 Deck Lift Weldment 14682 Bolt - 1/2-13 X 3 HCC GR5 ZY NB131 Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY NB505 1/2-13 Nyloc Nut NB281... - Page 24 PARTS BREAKDOWN Item # Description Part # Engine - 27 HP Kohler Spacer Engine Pulley BB105SL Pulley - Motor, 3.25 9993 1/4 X 1/2 Key Stock 4258 Engine Pulley Spacer Short .687 689S Electric Clutch 3813 Washer Belleville Engine Pulley 7/16-20 X 3.25 HCF GR5 ZP NB705 Bolt - Engine 3/8 X 1.25...
- Page 25 Shackel - Anchor 1/4" W/ Round Pin 12957 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596 Chain - Deck Hanger Two Links 12825 Bracket - Deck Belt Idler; Swisher Pro 14683D 5/16-18 X 3 Eye Bolt w/Gap ZY NB315 Bushing - Idler 6037...
- Page 26 PARTS BREAKDOWN Item # Description Part # Shackel, Anchor 1/4 w/Round Pin 12957 Chain - Deck Hanger Two Links 12825 3/8-16 HNC GR2 ZP NB212 3/8-16 X 5 Turned Eyebolt ZY 16020 Tilt Spring 2335 5/16-18 Serrated Flng Nut ZY NB170 5/16-18 X 1 1/2 Flge Serr.
- Page 27 PARTS BREAKDOWN Item # Description Part # Belt Cover 12523 Nut, Nyloc 3/8-16 ZY NB182 5/16 X 1 1/4 OD Fender Washer ZY NB579 Bracket - Grass Chute, Bottom 14256 5/16-18 X 1 Carriage Bolt GR5 10197 Rubber - Material, Grass Chute 14258 5/16-18 Serrated Flng Nut ZY NB170...
- Page 28 PARTS BREAKDOWN Center Driver Outside Driver Item # Description Part # Item # Description Part # BLADE- Mulching - 20.5 inch 12509 BLADE- Mulching - 20.5 inch 12509 BLADE MOUNT PLATE 9008 BLADE MOUNT PLATE 9008 Bolt - 3/8-24 X 1 Grade 5 Locktite NB238N 3/4 ID X 1 1/4 OD 18 GA Washer NB179...
- Page 29 PARTS BREAKDOWN Item # Description Part # Item # Description Part # Seat - Deluxe Suspension 14133 5/16-18 X 1 1/4 Serr. Flng Bolt ZY NB253 Strap - Gas Tank 14827TK 1.5x.761x.098x.134 Belleville Washer AS155 Bolt - 5/16-18 X 3/4 GR5 ZY NB578 Nut - Castle, Wheel Hub;...
- Page 30 PARTS BREAKDOWN Item # Description Part # Bracket - Foot Rest 14163D Bolt - Carriage 5/16-18 X 3/4 GR5 ZY 10216 5/16-18 X 1 Serrated Flange GR5 2P 10548 Axle Washer 9915TC Spacer B99S Pivot - Axle Weldment 12510TC Bolt - HCC 5/8-11 X 8" GR 5, ZY 14430 Spacer - Wheel, 1.500"...
- Page 31 PARTS BREAKDOWN Refer to pg. 32-33 for exploded views...
- Page 32 PARTS BREAKDOWN Item # Description Part # Item # Description Part # Nut, Nyloc 3/8-16 ZY NB182 5/16-18 X 1 1/4 Serr. Flng Bolt ZY NB253 WASHER 39-1 14G FLT 17X104 5/16 SAE Washer ZY NB275 SP Washer Bellvl. PLN .413 X .945 X .118 NB607 1/4-20 Nylok Nut NB180...
- Page 33 PARTS BREAKDOWN Item # Description Part # Item # Description Part # Linkage - Steering' 9" X 1.25" 14032 Clevis - Clutch Cable; T44CH 9023MOD Connector 14028 Nut - Nylock 1/4-20 NB180 Hydro Linkage Right Weldment 14058 Hydro - Eaton RH W Reservoir 14134 Hydro Linkage Left Weldment 14060...
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Page 34: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE CORRECTION Fill fuel tank Out of fuel Choked engine and attempt to restart Engine not “choked” properly Engine Will Wait several minutes before attempting to Engine flooded restart. Not Start Replace spark plug Bad spark plug Clean or replace air filter Dirty air filter Replace fuel filter Dirty fuel filter... - Page 35 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Cutting too much grass/ too fast Set in High Cut (position 8)/reduce speed Loss of “Choke” position Push choke control in Power Buildup of grass, leaves and trash under Clean underside of mower deck deck. Clean or replace air filter Dirty air filter Check oil level/change oil Low oil level/dirty oil...
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Page 36: Mower Identification
All mower parts listed herein may be ordered durability and safety of this unit and directly from Swisher or your nearest Swisher may void the warranty. Swisher dealer. disclaims liability for any claims or... -
Page 37: Replacement Parts
REPLACEMENT PARTS Quick Reference Swisher Part # Part Description Fuse 10 Amp AS069 037X66 Belt Transmission 14138 Tire - Rear; 23 X 10.5 - 12 137” Deck Belt 12527 12509 22.5 Mulching Blade 14454 Belt – Engine to Deck Blade Driver Assembly... -
Page 38: Warranty Rights
Outdoor Power Equipment, must be designed, built and equipped to meet the State’s stringent anti-smog standards. Swisher must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance. For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps. - Page 39 Neighbors noticed his new invention and began asking him to make more. Today, over 60 years later, Swisher is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the shade” time.
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