Swisher ZT2760A Owner's Manual
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Swisher ZT2760A Owner's Manual

27 hp - 60” cut
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CELEBRATING OVER 65 YEARS OF INNOVATION
1602 CORPORATE DRIVE, WARRENSBURG, MISSOURI 64093
Manufacturing quality lawn care equipment since 1945
14879
Rev. 10-028
ZT2760A
27 HP – 60" CUT
Since 1945
PHONE 660-747-8183 FAX 660-747-8650
OWNER'S MANUAL
STARTING SERIAL # TN108-05601
Made In The
USA

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Summary of Contents for Swisher ZT2760A

  • Page 1 ZT2760A 27 HP – 60” CUT CELEBRATING OVER 65 YEARS OF INNOVATION Since 1945 1602 CORPORATE DRIVE, WARRENSBURG, MISSOURI 64093 Made In The PHONE 660-747-8183 FAX 660-747-8650 Manufacturing quality lawn care equipment since 1945 OWNER’S MANUAL 14879 STARTING SERIAL # TN108-05601...

  • Page 2: Limited Warranty

    1-800-222-8183. The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed. THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES.

  • Page 3: Table Of Contents

    Operator Presence………………. WIRING SCHEM AT IC………….. Tires…………………………………………… PART S BREAKDOWN………….. Blade Maintenance………………….. T ROUBLESHOOT ING…………… Battery……………………………………… M OWER IDENT IFICAT ION…….. V-belts…………………………………….. REPLACEM ENT PART S……….. Engine……………………………………….. Warranty Rights…………….. Overall Unit Care………….……….. SWISHER HIST ORY…………….. Transporting Safety………………. SPECIFICAT IONS…………….. Maintenance……….…………………..

  • Page 4: Introduction

    INTRODUCTION Congratulations Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest efficiency and rapid mowing of large areas. Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine’s performance.

  • Page 5: Uncrating & Assembly

    INTRODUCTION Uncrating & Assembly TOOLS REQUIRED: 2 - ½” Wrenches or ½” Socket with drive ratchet Tire pressure gauge Nail bar or claw hammer Wire snips To Remove The Mower From The Crate: Dispose of top and side panels of the crate. Remove loose parts and packing material.

  • Page 6: Symbols & Decals

    SYMBOLS & DECALS OD45- Warning Decal Swisher Flag U.S.A.– OD39 Notice Do Not Alter Wiring Decal– OD74 Operator Must Be Seated Decal– OD73 Flying Debris Decal – OD43 No Step Decal – OD11 Triangle Danger Decal – OD55 Key/PTO Decal - 10273...

  • Page 7: Safety Instructions

    SAFETY INSTRUCTIONS These instructions are for your safety. Read them carefully. This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury. General Use Read all instructions in this operator’s manual and on the machine before starting it.

  • Page 8: Children Safety

    SAFETY INSTRUCTIONS General Use Continued… Always wear approved protective glasses or a full visor when assembling or driving. Ear Protection is recommended Remember Never wear loose clothing that can get caught in moving parts. The operator is responsible for avoiding dangers or accidents. Children Serious accidents may occur if you fail to be on guard for children in the area of the machine.
  • Page 9 MOWING SAFETY •WARNING – Petrol is highly flammable. - store fuel in containers specifically designed for this purpose; - refuel outdoors only and do not smoke while refueling; - add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.

  • Page 10: Cust Om Er Responsibilit Y

    CUSTOMER RESPONSIBILITIES Operator Presence System Be sure the operator presence and interlock systems are working properly. If your mower does not function as described, repair the problem immediately. The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement –...

  • Page 11: Battery

    CHARGING TIPS •To avoid a battery explosion, never attempt to charge a frozen battery. •Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger. Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life. •Important: Never overcharge batteries.

  • Page 12: V-Belts

    CUSTOMER RESPONSIBILITIES/SPECIFICATIONS V-Belts Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt part numbers and SERVICE section of this manual for instructions on how to replace the belt.

  • Page 13: Maintenance

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE Before Before Each 8 Hours 25 Hours 50 Hours 100 Hours Season Storage Check Brake Operation Check Tire Pressure Check Operator Presence Parking Brake Check for Loose Fasteners Sharpen/Replace Mower Blades Check Battery Clean Battery & Terminals Check Belts Check Engine Oil...

  • Page 14: Operat Ion

    OPERATION FEATURES Throttle Control – Used to control Control Lever – Sets the speed of the Engine Speed mower in both the forward and reverse directions and also turns the mower. Hour Meter – Indicates hours of operation Hydro Bypass – Engages transmissions for normal operation and disengages Choke Control –...
  • Page 15 OPERATION FEATURES Throttle Control – Used to control Control Levers – Sets the speed of the Engine Speed mower in both the forward and reverse directions and also turns the mower . Hour Meter – Indicates hours of operation Hydro Bypass – Engages transmissions for normal operation and disengages Choke Control –...
  • Page 16 OPERATION FEATURES Left Control Panel Right Control Panel Rear of Unit Throttle Control – Used to control Control Levers – Sets the speed of the Engine Speed mower in both the forward and reverse directions and also turns the mower. Hour Meter –...

  • Page 17: Starting

    OPERATION Starting Operator must be sitting in the seat. Control handles must be in the neutral (outward) position. PTO must be in the disengage position (pushed down). Set choke (if needed), turn key and release as soon as engine starts. Adjust throttle to half and shut choke off.

  • Page 18: Controls

    OPERATION Controls Be familiar with all controls, their functions and how to operate them before starting the machine. Motion control levers on each side of the console control the direction of movement. SEE FIGURE BELOW Control Handles Neutral Position Slow Forward Fast Forward 90 Degree Right Turn 90 Degree Left Turn...

  • Page 19: Service & Adjustments

    Lift deck using the deck lift handle to the desired position Parking Brakes The Swisher ZT2760 is equipped with An Automatic Parking Brake system on each control handle. When the control handles are in the out most position the parking brakes are on.

  • Page 20: Deck Belt Replacement

    SERVICE & ADJUSTMENTS Deck Belt Routing & Replacement Removal Replacement Disconnect spark plug wire Install new belt by placing it around the deck pulleys. Refer to routing Apply parking brake diagram below. Lower the deck to its lowest position The belt will be loose at this time Remove the belt covers Tightly secure the belt tension back Disconnect tension idler...

  • Page 21: Hydro Belt Replacement

    SERVICE & ADJUSTMENTS Hydro Belt Routing & Replacement Removal Replacement Disconnect spark plug wire Install new belt by placing it around the engine pulley and the hydro Apply parking brake pulleys. Refer to routing diagram Disconnect wiring from electric clutch below.

  • Page 22: Seat Adjustment

    Travel Reduction Adjustment (Ref. Page 21) To improve the tracking of the Swisher ZT2760 the speed of one of the rear wheels needs to be decreased. If the ZT2760 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed.

  • Page 23: Wiring Schem At Ic

    WIRING HARNESS ZT2760 WARNING When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support. DO NOT rely on hydraulic or mechanical jacks...

  • Page 24: Parts Breakdown

    PARTS BREAKDOWN Item # Description Part # Item # Description Part # Screw - 1/4-14X.38" ST 26X229 Spring - Deck Lift Handle 10535 Solenoid - 3 Pole 1002004 Bolt - 5/16-18 X 3 GR2 ZY NB563 Bolt - Serr Flange, 5/16-18X1GR5 ZY 10548 Handle - Height Adjust Weldment 9952...
  • Page 25 PARTS BREAKDOWN Item # Description Part # 26 HP B&S Engine 12935 5/16-18 Serrated Flange Nut NB170 Spacer Engine Pulley BB105SL Motor Pulley 3.25" 9993 1/4 X 1/2 Key Stock 4258 Engine Pulley Spacer Short .687 689S Electric Clutch 3813 Washer Belleville Engine Pulley 7/16-20 X 3.25 HCF GR5 ZP NB705...
  • Page 26 PARTS BREAKDOWN Item # Description Part # Bushing - Latch Pin 7839Z ITEM# DESCRIPTION PART NO. Washer - SAE Flat 5/16 ZY NB275 Nut - Nyloc 1/2-13 ZY Standard Pattern NB281 Bracket - Deck Belt Idler 9957 Nut - Nyloc 5/16-18 ZY NB181 Bolt - HTC, 3/8-16 X 2 GR5 ZY NB231...
  • Page 27 PARTS BREAKDOWN Item # Description Part # Nut - HNC, 3/8-16 GR2 ZY NB212 Eyebolt - Turned 3/8-16 X 5 ZY STD 10546 Bracket - Spring Assist 9926 Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170 Bracket - Weldment, Travel Reduction 11176...
  • Page 28 PARTS BREAKDOWN LIFT DETAIL IDLER DETAIL Item # Description Part # Idler Bushing 6037 3/8-16 x 2 1/4 HTC GR5 ZP NB693 Item # Description Part # Idler Arm -painted 6041 60 ZT Deck Weldment 9901 Idler Spacer 6040 5/16-18 x 3/4 Serr flange bolt NB596 3/8-16 x 1 1/2 HCC GR5 ZP NB107...
  • Page 29 PARTS BREAKDOWN 3/4-16 Nut NB175 Belleville Washer AS155 Pulley 4 1/2" B4104 Spacer 12823 3/4 ID X 1 1/4 OD 18 GA Washer NB179 Center Blade Driver 12824 Outer Blade Driver 10540 3/4 ID X 1 3/4 OD Flat Washer B98W Blade Mount Plate 9008...
  • Page 30 PARTS BREAKDOWN Item # Description Part # Tire/Wheel - 20x10-8 3756 Washer - Belleville .760 X 1.5 X .098 AS155 Nut - Castle 3/4-16, .625 Tall, Grade 2 2203CN Nut - Lug, Wheel Hub, 1/2-20 ZY GR5 2203LN Pin - Cotter, 1/8 X 3/4 ZY Std NB125 Tank - Gas, Assy.
  • Page 31 Item # Description Part # PARTS BREAKDOWN Handle - 1" Weldment, Right 11768 Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253 Height - Selector, Deck 9940 Bracket - Height Indicator 11770 Seat - ZT, 18" No Arm Rest 10570 Panel - Control, Right 9990 Switch - PTO...
  • Page 32 PARTS BREAKDOWN Item # Description Part # Bolt - Carriage 5/16-18 X 3/4 GR5 ZY 10216 Frame - Pan 9999 Brace - Zt 14411 Plate - Pivot Housing Weldment 9954 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170 Stabilizer - Left, Deck 9950 Stabilizer - Right;...
  • Page 33 PARTS BREAKDOWN Item # Description Part # Item # Description Part # Clevis - Clutch Cable; T44CH 9023 Linkage - Steering' 9" X 1.25" 14032 Nut - Nylock 1/4-20 NB180 Connector 14028 Hydro Linkage Right Weldment 14058 RH Hydro - Eaton W/Rsrvr W/Tnk & Ext 10269 Hydro Linkage Left Weldment 14060...

  • Page 34: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE CORRECTION Fill fuel tank Out of fuel Choked engine and attempt to restart Engine not “choked” properly Engine Will Wait several minutes before attempting to Engine flooded restart. Not Start Replace spark plug Bad spark plug Clean or replace air filter Dirty air filter Replace fuel filter Dirty fuel filter...
  • Page 35 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION Cutting too much grass/ too fast Set in High Cut (position 8)/reduce speed Loss of “Choke” position Push choke control in Power Buildup of grass, leaves and trash under Clean underside of mower deck deck. Clean or replace air filter Dirty air filter Check oil level/change oil...

  • Page 36: Mower Identification

    All mower parts listed herein may be ordered durability and safety of this unit and directly from Swisher or your nearest Swisher may void the warranty. Swisher dealer. disclaims liability for any claims or...

  • Page 37: Replacement Parts

    Replacement Parts Quick Reference Swisher Part # Part Description 12777 Deck Lift Linkage Assy Fuse 10 Amp AS069 037X66 Belt, Secondary 47.10 3756 20 x 10 x 8 Rear Tire 122” Deck Belt 5058 3293 20.5 Mulching Blade 10263 84” Engine to Deck Belt...

  • Page 38: Warranty Rights

    Outdoor Power Equipment, must be designed, built and equipped to meet the State’s stringent anti-smog standards. Swisher must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance. For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps.
  • Page 39 NOTES ----------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------------------------------------- ----------------------------------------------------------------------------------------------------------------------------------...

  • Page 40: Swisher History

    Neighbors noticed his new invention and began asking him to make more. Today, over 60 years later, Swisher is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the shade” time.

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