Blue-White CHEM-FEED C-1100E Operating Manual

Positive displacement injector pump

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®
INJECTOR
MODEL C-1100 MODEL-E
POSITIVE DISPLACEMENT INJECTOR PUMP
OPERATING MANUAL
Blue-White
R
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: 714-893-8529
FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com

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Summary of Contents for Blue-White CHEM-FEED C-1100E

  • Page 1 ® INJECTOR MODEL C-1100 MODEL-E POSITIVE DISPLACEMENT INJECTOR PUMP OPERATING MANUAL Blue-White Industries, Ltd. 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com...
  • Page 2: Table Of Contents

    C-1100E Page 2 TABLE OF CONTENTS 1..Introduction ..................3 2..Specifications...................3 3..Features....................3 4..Unpacking..................3 5..Installation ..................4 5.1..Mounting location ..............4 5.2..Input power connections ............5 5.3..External input signal connections..........6 5.4..How to install the tubing and fittings.........8 6..How to operate the Pump ..............9 6.1..How to adjust the output - manual stroke adjustment ....9 6.2..Electronic pump output controls ..........10 6.3..Mode 0 - FVS System set-up.............10 6.4..Mode 1 - Manually Adjusting the output........13...
  • Page 3: Introduction

    C-1100E Page 3 1.0 Introduction Congratulations on purchasing the C-1100 Model-E positive displacement metering pump. The C-1100 is designed to inject chemicals into piping systems and is capable of injecting against a high system pressure up to 150 PSI (10.4 bar). In addition to the front mounted mechanical flow rate adjustment, the C-1100 Model-E unit is equipped with an external input control circuitry which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC input signal or a pulsed input...
  • Page 4: Installation

    C-1100E Page 4 5.0 Installation CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only.
  • Page 5: Input Power Connections

    C-1100E Page 5 TYPICAL INSTALLATION Injection / Check valve with 1/4” and 1/2” male pipe threads. Mount in upward position ® Discharge to prevent trapped gasses Tube in the injection fitting. Wall or shelf mount away from the top of the VARIABLE SPEED PUMP MODE PROGRAM...
  • Page 6: External Input Signal Connections

    RED/WHITE (+ 20VDC) & BLACK (-) & YELLOW (signal) MOTOR ON SIGNAL BROWN (+) & BLACK (-) 5-20V DC open collector output closed while motor is energized PADDLEWHEEL SENSOR SIGNAL INPUT WIRING BLUE-WHITE PUMP INPUT PADDLEWHEEL SENSOR PADDLEWHEEL WIRE COLOR CODE WIRE COLOR CODE...
  • Page 7 C-1100E Page 7 CIRCUIT BOARD CONNECTIONS Program Disable Jumper - Located on front of Control board. Un-installed = enable front panel programming (default) Installed = disable front panel programming VS = RED (+17V DC) VDC = ORANGE MA = BLUE External input connections MTR = BROWN 6 Wire bundle to junction box...
  • Page 8: How To Install The Tubing And Fittings

    C-1100E Page 8 5.4 How To Install the Tubing and Fittings CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. ! Inlet Tubing - Locate the inlet fitting of the pump head. Remove the tube nut.
  • Page 9: How To Operate The Pump

    C-1100E Page 9 Injection Install Check valve upward Tube Nut Discharge Tube (Rigid P.E.) Tube Nut Outlet Adapter DIGITAL TIMER PUMP MODE 1000 PROGRAM CAUTION STAND-BY DISCHARGE LINES MAY BE PRIME UNDER HIGH PRESSURE. USE Pump Head ON-TTOT-TSECMINHRDAY MINIMUM CARE TO PROTECT YOURSELF TFDFVS ALARM SERVICE...
  • Page 10: Electronic Pump Output Controls

    C-1100E Page 10 6.2 Electronic Pump Output Controls DIGITAL TIMER PUMP MODE Open the control panel door by sliding the 1000 PROGRAM STAND-BY upper and lower slide clamps to the left. PRIME MINIMUM ON-TTOT-TSECMINHRDAY TFDFVS ALARM SERVICE ! RUN/STANDBY Button - MAXIMUM + Press to start and stop the pump.
  • Page 11 C-1100E Page 11 6.3 MODE 0 - FVS system set-up (sensor sold separately) (FVS) Flow Verification System The C-1100E is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump operation.
  • Page 12 C-1100E Page 12 Contact Closure Alarm Output - A contact closure output (3A 125VAC relay) is provided with the FVS system. The relay can be configured for normally open (factory default) or normally closed operation by properly positioning the connector plug on the circuit board (see page 7). Enable and Program the FVS System The FVS system must be enabled and an alarm delay time programmed.
  • Page 13: Mode 1 - Manually Adjusting The Output

    C-1100E Page 13 6.4 Mode 1 - Manually adjusting the output - In this mode, the pump is turned on and off by an electronic cycle timer. The pump will energize for the duration of the “on time” and de-energize for the remainder of the “total time”...
  • Page 14: Mode 2 - 4-20 Ma Input

    C-1100E Page 14 6.5 Mode 2 - 4-20 mA input - In this mode, the on-time of the cycle will automatically adjust to match the received mA input value. When the mA input value is equal to the programmed maximum, the pump will run continuously.
  • Page 15 C-1100E Page 15 + Press the MODE button to exit the on time programming screen and enter the mA MODE 04.0 PROGRAM minimum programming screen. The mA STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum mA setting will be...
  • Page 16: Mode 3 - 0-10 Vdc Input

    C-1100E Page 16 6.6 Mode 3 - 0-10V DC input - In this mode, the on-time of the cycle will automatically adjust to match the received VDC input value. When the VDC value is equal the programmed maximum, the pump will run continuously.
  • Page 17 C-1100E Page 17 + Press the MODE button to exit the on time programming screen and enter the MODE PROGRAM minimum programming screen. The VDC STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum VDC setting will be...
  • Page 18: Mode 4 - Frequency (Hz) Input

    C-1100E Page 18 6.7 Mode 4 - Frequency (Hz) input - In this mode, the on-time of the cycle will automatically adjust to match the received Hz input value. When the Hz value is equal the programmed maximum, the pump will run continuously.
  • Page 19 C-1100E Page 19 + Press the MODE button to exit the on time programming screen and enter the Hz MODE PROGRAM minimum programming screen. The HZ STAND-BY icon will blink. A blinking ARROW will PRIME appear next to the word MINIMUM. The MINIMUM MAXIMUM current minimum Hz setting will be...
  • Page 20: Mode 5 - Pulse Input (Batch)

    C-1100E Page 20 6.8 Mode 5 - Pulse input (Batch) - In this mode, when the total number of accumulated pulses is equal to the programmed pulse input value (Hz) , the pump will run for the programmed on time. Two values must be programmed: 1) ON-T = The amount of time the pump will run when accumulated pulses is equal to the programmed pulse input value (Hz).
  • Page 21: Measuring The Pump Output - Volumetric Test

    C-1100E Page 21 6.9 Measuring the Pump’s Output - Volumetric Test. This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity, suction lift, etc. This test is the most accurate for measuring the injector’s output in an individual installation. 1.
  • Page 22: How To Maintain The Pump

    C-1100E Page 22 7.0 How to Maintain the Pump CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump. 7.1 Routine Inspection and Maintenance The pump requires very little maintenance. However, the pump and all accessories should be checked regularly.
  • Page 23: Pump Head And Valve Exploded View Drawing

    C-1100E Page 23 PUMP HEAD AND VALVE EXPLODED VIEW...
  • Page 24: Replacement Parts Drawing

    C-1100E Page 24 REPLACEMENT PARTS DRAWING...
  • Page 25: Replacement Parts List

    C-1100E Page 25 REPLACEMENT PARTS LIST...
  • Page 26: Warranty Information

    Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.
  • Page 27: Authorized Service Centers

    W. Palm Beach, FL 33406 Rapid City, SD 57702 561-965-3434 605-343-7716 CALIFORNIA (SOUTHERN) ILLINOIS TENNESSEE Blue-White Industries Mullarkey Associates Rock City Machine (Repair Center) (Repair Center) 307 3rd Avenue South 5300 Business Drive 12346 S. Keeler Ave. Nashville, TN 37201 Huntington Bch.
  • Page 28 Blue-White Industries, Ltd. 5300 Business Drive Huntington Beach, CA 92649 Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com # 80000-364 Rev. 3 03/17/2020...

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