Carrier N80ESN Series Installation Instructions Manual page 42

NOTE: The materials needed in item 9 can usually be purchased
at local hardware stores.
(1.) Attach variable- -speed, reversible drill to the end of
spring cable (end opposite brush).
(2.) Insert brush end of cable into the outlet opening of
cell and slowly rotate with drill. DO NOT force ca-
ble. Gradually insert cable into upper pass of cell.
(See Fig. 47 .)
(3.) Work cable in and out of cell 3 or 4 times to obtain
sufficient cleaning. DO NOT pull cable with great
force. Reverse drill and gradually work cable out.
(4.) Insert brush end of cable in burner inlet opening of
cell, and proceed to clean 2 lower passes of cell in
same manner as upper pass.
(5.) Repeat foregoing procedures until each cell in fur-
nace has been cleaned.
(6.) Using vacuum cleaner, remove residue from each
cell.
(7.) Using vacuum cleaner with soft brush attachment,
clean burner assembly.
(8.) Clean flame sensor with fine steel wool.
(9.) Install NOx baffles (if removed).
(10.) Reinstall burner assembly. Center burners in cell
openings.
10. Remove old sealant from cell panel and collector box
flange.
11. Spray releasing agent on the heat exchanger cell panel
where collector box assembly contacts cell panel.
NOTE: A releasing agent such as cooking spray or equivalent
(must not contain corn or canola oil, aromatic or halogenated
hydrocarbons or inadequate seal may occur) and RTV sealant
(G.E. 162, 6702, or Dow- -Corning 738) are needed before
starting installation. DO NOT substitute any other type of RTV
sealant. G.E. 162 (P771- -9003) is available through RCD in 3- -oz.
tubes.
12. Apply new sealant to flange of collector box and attach to
cell panel using existing screws, making sure all screws
are secure.
13. Reconnect wires to the following components. (Use con-
nection diagram on wiring label, if wires were not marked
for reconnection locations.):
a. Draft safeguard switch.
b. Inducer motor.
c. Pressure switch(es).
d. Limit over- -temperature switch.
e. Gas valve.
f. Hot surface igniter.
g. Flame- -sensing electrode.
h. Flame rollout switches.
i. Install NOx baffles (if removed).
14. Reinstall internal vent pipe, if applicable.
15. Reinstall vent connector on furnace vent elbow. Securely
fasten vent connector to vent elbow with 2 field- -supplied,
corrosion- -resistant, sheet metal screws located 180_ apart.
16. Replace blower access door only, if it was removed.
17. Set thermostat above room temperature and check furnace
for proper operation.
18. Verify blower airflow and speed changes between heating
and cooling.
19. Check for gas leaks.
20. Replace outer access door.
42
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
Never purge a gas line into a combustion chamber. Never
test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for the detection of
leaks to check all connections.
SEQUENCE OF OPERATION
NOTE: Furnace control must be grounded for proper operation
or control will lock out. Control is grounded through
green/yellow wire routed to gas valve and manifold bracket
screw.
Using the schematic diagram, follow the sequence of operation
through the different modes. Read and follow the wiring diagram
very carefully.
NOTE: If a power interruption occurs during a call for heat (W),
the control will start a 90- -sec blower- -only ON period two
seconds after power is restored, if the thermostat is still calling for
gas heating. The GREEN LED light will flash code 1+2 during
the 90- -sec period, after which the LED will be flashing a
heartbeat, as long as no faults are detected. After the 90- -sec
period, the furnace will respond to the thermostat normally.
The blower door must be installed for power to be conducted
through the blower door interlock switch ILK to the furnace
control CPU, transformer TRAN, inducer motor IDM, blower
motor BLWM, hot- -surface igniter HSI, and gas valve GV.
1. Heating
The wall thermostat "calls for heat," closing the R- -to- -W
circuit. The furnace control performs a self- -check, verifies
the pressure switch contacts PRS are open, and starts the
inducer motor IDM.
NOTE: There are two humidifier terminals available 24VAC
(24VAC HUM) and 115VAC (HUM). Confirm the correct
terminal to voltage is being used.
a. Inducer Prepurge Period- - The inducer enable relay
b. Igniter Warm- -Up- - At the end of the prepurge period,
c. Trial- -for- -Ignition Sequence- - When the igniter
Specifications are subject to change without notice.
Fig. 47 - - Cleaning Heat Exchanger Cell
WARNING
!
contacts IDR close and allow 115 VAC to inducer mo-
tor and HUM terminal (not to be confused with the
24- -v HUM 24 VAC terminal). As the inducer motor
IDM comes up to speed, the pressure switch contacts
PRS close, 24 VAC power is supplied for a field in-
stalled humidifier at the 24VAC HUM terminal and the
control begins a 15- -sec prepurge period.
the Hot- -Surface igniter HSI is energized for a 17- -sec-
ond igniter warm- -up period.
warm- -up period is completed, the main gas valve re-
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