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Fohrenbach HT102 User Manual

Handpistol to crimp male pin terminals
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HT102
Handpistol to crimp
male pin terminals
User's Guide
www.foehrenbach.be

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Summary of Contents for Fohrenbach HT102

  • Page 1 HT102 Handpistol to crimp male pin terminals User’s Guide www.foehrenbach.be...

  • Page 2: Table Of Contents

    5.1. Crimp Height Adjustment ................... 12 6. PARTS .......................... 14 6.1. Spare Parts ....................... 14 6.2. Parts Ordering Information ..................14 6.3. Hand Tool Repair Policy.................... 14 Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4 Page : 2 /...

  • Page 3: Introduction

    The crimp is formed between the wire and insulation barrel anvils and the wire and insulation crimpers. Once closed, the ratchet releases and allows a spring to pull the lever open Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.

  • Page 4: Specifications

    1.75 mm (0.069 in.) Max. Dia. Male Pin Terminals: • Loose Piece ................22-32 AWG NOTE Loose piece terminals have different part numbers than reeled terminals Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4 Page : 4 /...

  • Page 5: Operation

    While holding the terminal against the shoulder, release the terminal holder. This ensures that the terminal remains in the proper position while moving over the anvil. Figure 2. Positioning Terminal for Crimping Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4 Page : 5 /...

  • Page 6: Terminal Inspection

    • Check that the end of the wire insulation lies between the insulation and the wire barrel. • Check that the bellmouth(s) were formed correctly. • Check that the wire barrel seam is even and tightly closed. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.
  • Page 7 Figure 5. If the crimp heights do not meet the specifications listed in Section 1, Paragraph 2.4, refer to Section 5 for proper adjustment procedures. Figure 5. Measuring Crimp Height of Terminal Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4...

  • Page 8: Troubleshooting

    Wire or insulation diameter Refer to section I, paragraph insulation barrel is incorrect for the terminal D (specifications) for correct being used. insulation diameter requirements. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4 Page : 8 /...

  • Page 9: Parts Replacement Procedures

    1. Remove the cap screw securing the anvil holder assembly to the hand tool (see Figure 6) and then remove the anvil holder assembly. 2. Loosen the two setscrews in the anvil holder and remove the terminal holder (see Figure Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.
  • Page 10 To prevent the anvils from being damaged during alignment, place a piece of paper over the anvils. 3. Cut out two strips of paper. Then fold the strips in half and place them over the anvils (see Figure 9). Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4...

  • Page 11: Wire And Insulation Barrel Crimpers And Tonker Replacement (See Figure 13)

    11. Place spring retainer (8) over tonker springs (5). Make sure springs are compressed, then loosely attach the spring retainer (8) and the crimper holder (1) to the hand tool with the attaching cap screw (9). Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.

  • Page 12: Adjustment Procedures

    2. Insert a 3/32-inch Allen wrench into the hole in the adjustable tool holder and into the socket head setscrew (see Figure 11). Turn the setscrew ¼ turn counterclockwise to unlock the adjusting collar. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4...
  • Page 13 6. Remove the anvil holder assembly and tighten the setscrew clockwise in the adjustable tool holder. Then reinstall the anvil holder assembly and tighten the attaching cap screw. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4...

  • Page 14: Parts

    Föhrenbach Application Tooling charges a standard rate to repair any hand tool not under warranty. Föhrenbach Application Tooling will repair the hand tool and return it to you by the fastest means possible. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.
  • Page 15 GUIDE PIN 144547-001 GUIDE RAIL 147071-1 TERMINAL CLAMP 147072-1 QUILL PUNCH 102470-2 PUNCH SPRING, 0.300. LONG 150564-1 COLLAR. NYLON_, PRESS-FIT, 0.0625. I.D. *Recommended Spare Parts Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev. : 4 Page : 15 /...
  • Page 16 The technical data in this publication has been carefully checked and assembled. No liability from inaccuracies or errors is assumed. The right to change or improve this document without notice is reserved. Instruction manual HT102 www.foehrenbach.be Date : August 2007 Documentrev.

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