jcb 530-110 Service Manual

jcb 530-110 Service Manual

Rough terrain variable reach truck
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SERVICE MANUAL
LOADALL (ROUGH TERRAIN
VARIABLE REACH TRUCK)
530-110, 530-70
EN - 9813/8300 - ISSUE 1 - 09/2016
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2016 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments and Options
06 - Body and Framework
09 - Operator Station
12
-
Heating,
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brakes
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
Ventilating
and
Air-

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Do you have a question about the 530-110 and is the answer not in the manual?

Questions and answers

Andrew ngoma
February 23, 2025

What type of hydraulic oil used

1 comments:
Mr. Anderson
February 23, 2025

The JCB 530-110 Telescopic Handler uses the following hydraulic oils:
- JCB High Performance Hydraulic Oil ISO VG46 (for temperatures above 38°C or 100°F)
- JCB Special Hydraulic Fluid ISO VG32 (for temperatures below 38°C or 100°F)

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Summary of Contents for jcb 530-110

  • Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
  • Page 2 Notes: 9813/8300-1 Find manuals at https://best-manuals.com...
  • Page 3 Spine Cards SERVICE MANUAL SERVICE MANUAL Volume 1 Volume 2 530-110, 530-70 530-110, 530-70 EN 9813/8300 EN 9813/8300 SERVICE MANUAL SERVICE MANUAL Volume 3 Volume 4 530-110, 530-70 530-110, 530-70 EN 9813/8300 EN 9813/8300 9813/8300-1 Find manuals at https://best-manuals.com...
  • Page 4 Notes: 9813/8300-1 Find manuals at https://best-manuals.com...
  • Page 5: Table Of Contents

    01 - Machine Contents Page No. Acronyms Glossary ............................ 01-2 01-03 Safety 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
  • Page 6: Acronyms Glossary

    Acronyms Glossary FOPS Falling Object Protective Structure Parts Identification List ROPS Roll-Over Protective Structure 9813/8300-1 2016-08-25 Find manuals at https://best-manuals.com...
  • Page 7 01 - Machine 03 - Safety 03 - Safety Contents Page No. 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
  • Page 8 Notes: 01 - 2 9813/8300-1 01 - 2 Find manuals at https://best-manuals.com...
  • Page 9: Safety

    They inform you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings.
  • Page 10: Safety Warnings

    01 - Machine 03 - Safety 06 - Safety Warnings 06 - Safety Warnings Introduction In this manual and on the machine, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. The signal word 'DANGER' indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 11: General Safety

    Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs.
  • Page 12: Maintenance Safety

    Repairs pressure must be discharged by a JCB dealer, as the sudden release of the hydraulic fluid or gas may If your machine does not function correctly in cause injury.
  • Page 13 Chemicals Certain seals and gaskets (e.g. crankshaft oil seal) on JCB machines contain fluoroelastomeric materials such Viton®, FluorelTM Technoflon®.
  • Page 14: Operating Safety

    Before doing any job not covered in this manual, find Parking out the correct procedure. Your local JCB distributor will be glad to advise you. An incorrectly parked machine can move without an operator. Follow the instructions in the Operator's Fuel Manual to park the machine correctly.
  • Page 15 01 - Machine 03 - Safety 18 - Operating Safety Electrical Power Cables Hands and Feet You could be electrocuted or badly burned if you get Keep your hands and feet inside the machine. the machine or its attachments too close to electrical When using the machine, keep your hands and feet power cables.
  • Page 16: Worksite Safety

    01 - Machine 03 - Safety 21 - Worksite Safety 21 - Worksite Safety An applicable worksite organisation is required in order to minimise hazards that are caused by restricted visibility. The worksite organisation is a Introduction collection of rules and procedures that coordinates the machines and people that work together in WARNING You or others can be killed or seriously the same area.
  • Page 17: Risk Assessment

    If you are unsure of the suitability of the machine for • Are any other machines or persons likely to be a specific task, contact your JCB dealer who will be in or to enter the area while operations are in pleased to advise you.
  • Page 18: Maintenance Positions

    01 - Machine 03 - Safety 27 - Maintenance Positions 27 - Maintenance Positions Introduction Introduction ............ 01-12 Make the machine safe before you start a Health and Safety .......... 01-13 maintenance procedure. Refer to (PIL 01-03). You can complete most of the maintenance procedures with the lift arm lowered.
  • Page 19 01 - Machine 03 - Safety 27 - Maintenance Positions Health and Safety 7. If necessary, put blocks against the two sides of the wheels before you get below the machine. WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance make sure the machine is safe, it must be correctly parked on solid, level ground.
  • Page 20: About This Manual

    01 - Machine 06 - About this Manual 06 - About this Manual Contents Page No. 01-06-06 Using the Manual ......................01-15 01 - 14 9813/8300-1 01 - 14...
  • Page 21: Using The Manual

    Introduction Information in this manual conforms to a standard Information within each PIL reference is included JCB service manual format. The format uses section under a set of standard headings such as headings taken from a PIL (Parts Identification Introduction, Health and Safety, Technical Data and List).
  • Page 22: Description

    01 - Machine 09 - Description 09 - Description Contents Page No. 01-09-00 General ........................... 01-17 01-09-03 Log Moving/Object Handling ..................01-19 01-09-06 Optional Equipment and Attachments ................01-20 01-09-12 Main Component Locations ................... 01-21 01-09-15 Service Point Locations ....................01-22 01 - 16 9813/8300-1...
  • Page 23: General

    00 - General 00 - General Introduction Introduction ............ 01-17 The JCB Loadall is a self propelled, seated operator, Operation ............01-18 wheeled machine for operation on unimproved natural terrain and disturbed terrain. A main structural support is designed to carry an...
  • Page 24 01 - Machine 09 - Description 00 - General Operation The machine is intended to be used in normal conditions for the applications described in this manual. If the machine is used for other applications or in dangerous environments, for example in a flammable atmosphere or in areas with dust containing asbestos, special safety regulations must be obeyed and the machine must be equipped for...
  • Page 25: Log Moving/Object Handling

    Introduction Do not use the machine to move or handle logs unless sufficient log protection is installed. You could cause serious injury to yourself and damage to the machine. For more information, contact your JCB dealer. 01 - 19 9813/8300-1...
  • Page 26: Optional Equipment And Attachments

    A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. 01 - 20...
  • Page 27: Main Component Locations

    01 - Machine 09 - Description 12 - Main Component Locations 12 - Main Component Locations Component Identification Figure 2. A Lift arm B Carriage C Battery D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab 01 - 21 9813/8300-1 01 - 21...
  • Page 28: Service Point Locations

    01 - Machine 09 - Description 15 - Service Point Locations 15 - Service Point Locations Component Identification Engine Compartment Figure 4. A Engine fuel filter B Engine oil filter C Engine oil dipstick D Oil filler cap E Main fuel filter F Transmission oil dipstick G Water separator H Air filter...
  • Page 29 01 - Machine 09 - Description 15 - Service Point Locations Cooling System Figure 5. A Condenser B Coolant expansion tank C Oil cooler 01 - 23 9813/8300-1 01 - 23...
  • Page 30 01 - Machine 09 - Description 15 - Service Point Locations Air Conditioning System Figure 6. A Condenser B Receiver Drier C Compressor D Hoses E Evaporator unit 01 - 24 9813/8300-1 01 - 24...
  • Page 31 01 - Machine 09 - Description 15 - Service Point Locations Combination Tank Figure 7. A Return line filter B Pre-cleaner C Hydraulic tank filler cap D Hydraulic oil level indicator E Fuel filler cap F Fuel tank drain plug 01 - 25 9813/8300-1 01 - 25...
  • Page 32 01 - Machine 09 - Description 15 - Service Point Locations Axles Figure 8. A Axle fill/level plug 01 - 26 9813/8300-1 01 - 26...
  • Page 33 01 - Machine 33 - Cleaning 33 - Cleaning Contents Page No. 01-33-00 General ........................... 01-29 01 - 27 9813/8300-1 01 - 27...
  • Page 34 Notes: 01 - 28 9813/8300-1 01 - 28...
  • Page 35 01 - Machine 33 - Cleaning 00 - General 00 - General Introduction WARNING When using cleaning agents, solvents Introduction ............ 01-29 or other chemicals, you must adhere to Preparation ............ 01-30 the manufacturer's instructions and safety precautions. CAUTION To avoid burning, wear personal protective equipment when...
  • Page 36 01 - Machine 33 - Cleaning 00 - General Preparation Notice: The engine and other components could be damaged by high pressure washing systems. Special precautions must be taken if the machine 1. Make the machine safe. is to be washed using a high pressure system. Make sure that the alternator, starter motor and 2.
  • Page 37 03 - Attachments and Options Contents Page No. 03-00 General 03-00-00 General ..........................03-3 03-12 Hitch 03-12-12 Mechanical Tow ........................ 03-7 03-33 Fork 03-33-00 General ..........................03-9 03-84 Hook 03-84-06 Snatch Block ........................03-13 9813/8300-1 2016-05-18...
  • Page 38 Notes: 9813/8300-1 2016-05-18...
  • Page 39 03 - Attachments and Options 00 - General 00 - General Contents Page No. 03-00-00 General ..........................03-3 03 - 1 9813/8300-1 03 - 1...
  • Page 40 Notes: 03 - 2 9813/8300-1 03 - 2...
  • Page 41 A wide range of optional attachments are available Health and Safety ........... 03-4 to increase the versatility of your machine. Only JCB approved attachments are recommended for use with your machine. Consult your JCB Distributor for the full list of approved attachments available.
  • Page 42 00 - General 00 - General Health and Safety Attachments Use only the JCB approved attachments that are specified for your machine. Operating with non- specified attachments can overload the machine, causing possible damage and machine instability which could result in injury to yourself or others.
  • Page 43 03 - Attachments and Options 12 - Hitch 12 - Hitch Contents Page No. 03-12-12 Mechanical Tow ........................ 03-7 03 - 5 9813/8300-1 03 - 5...
  • Page 44 Notes: 03 - 6 9813/8300-1 03 - 6...
  • Page 45 03 - Attachments and Options 12 - Hitch 12 - Mechanical Tow 12 - Mechanical Tow Health and Safety WARNING Examine the tow hitch and the trailer draw bar towing ring for signs of wear before each use. A badly fitting or worn hitch or towing ring could cause loss of the trailer and injury to yourself or other people.
  • Page 46 03 - Attachments and Options 33 - Fork 33 - Fork Contents Page No. 03-33-00 General ..........................03-9 03 - 8 9813/8300-1 03 - 8...
  • Page 47 03 - Attachments and Options 33 - Fork 00 - General 00 - General Introduction Introduction ............03-9 Forks can be installed on many different types of Health and Safety .......... 03-10 agricultural or construction machines. Forks can be directly mounted on to a lift arm or carriage or Adjust ............
  • Page 48 03 - Attachments and Options 33 - Fork 00 - General Health and Safety Adjust DANGER Using the forks alone as a working WARNING Loads can fall off incorrectly spaced platform is hazardous; you can fall off and be forks. Always space the forks correctly for the killed or injured.
  • Page 49 03 - Attachments and Options 84 - Hook 84 - Hook Contents Page No. 03-84-06 Snatch Block ........................03-13 03 - 11 9813/8300-1 03 - 11...
  • Page 50 Notes: 03 - 12 9813/8300-1 03 - 12...
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