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Summary of Contents for jcb 506-23
- Page 1 OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 506-23, 509-23, 512-26 EN - 9831/5000 ISSUE 2 - 03/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/5000-2 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 5 Table of Contents Information ............................26 Tilt Lock ............................... 26 Smooth Ride System (SRS) ....................... 26 Automatic Smooth Ride System ......................26 Beacon ..............................27 Heater ..............................27 Window Heater ........................... 27 Inner Boom Extend/Retract ........................ 27 Controls Isolation ..........................27 Stabiliser Isolation ..........................
- Page 6 Table of Contents Starting the Engine General ..............................53 Immobiliser ............................54 Stopping and Parking General ..............................58 Preparing for Travel General ..............................59 Preparing for Road Travel ........................59 Preparing for Worksite Travel ......................62 Smooth Ride System (SRS) ....................... 65 Beacon ..............................
- Page 7 Table of Contents Fork Ratings ............................141 Repositioning the Forks ........................141 Working with Pallets ......................... 142 Working with Bales ........................... 144 Working with Irregular Loads ......................145 Stacking Loads ..........................146 Filling the Shovel ..........................147 Loading a Truck ..........................148 Adjusting the Boom ..........................
- Page 8 Table of Contents Preservation and Storage Cleaning General .............................. 199 Preparation ............................200 Checking For Damage General .............................. 201 Storage General .............................. 202 Put into Storage ..........................202 During Storage ..........................203 Take out of Storage .......................... 203 Security General .............................. 204 LiveLink .............................
- Page 9 Table of Contents Pivot Pins ............................236 Boom General ............................. 238 Operator Station General ............................. 240 Operator Protective Structure ......................240 Seat ..............................240 Seat Belt ............................240 Controls ............................. 241 Engine General ............................. 242 Oil ..............................243 Drive Belt ............................245 Emissions Control System .......................
- Page 10 Table of Contents Battery Isolator ..........................272 Fuses ..............................272 Relays ............................... 274 Window Washer ..........................274 Miscellaneous Fire Extinguisher ..........................276 Technical Data Static Dimensions Dimensions ............................277 Weights ............................. 280 Performance Dimensions General .............................. 282 Boom Dimensions and Performance ....................283 Towing Weights ..........................
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Page 11: Acronyms Glossary
Table of Contents Acronyms Glossary Two Wheel Drive Controller Area Network Crankcase Ventilation Diesel Exhaust Fluid DTVT Dual Technology Variable Transmission Electronic Control Unit Exhaust Gas Recirculation FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode... -
Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2). -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/5000-2... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9831/5000-2...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Main Component Locations Figure 3. A Lift arm B Carriage C Battery D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab E Hydraulic tow hitch (Agricultural machines only) F Mechanical tow hitch 9831/5000-2... -
Page 21: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. -
Page 22: Engine
Table 3. Digit 4 to 6 Machine Model 506-23 Toolcarrier 509-23 Toolcarrier 512-26 Toolcarrier Table 4. Digit 7 Engine Type JCB Dieselmax (Tier 4): 81 kW 93 kW 108 kW 68 kW Table 5. Digit 8 Gearbox Model 4 Speed (PS750) -
Page 23: Axle
About the Product Product and Component Identification Figure 5. A Engine data label B Stamp - cylinder block C Engine data label - cylinder block D Engine data label - rocker cover E Engine identification number F Injector codes label - rocker cover The data label includes the engine identification number. - Page 24 About the Product Product and Component Identification (For: 512-26 [T4F]) The axles have a serial number stamped on a data plate label as shown. To view the front axle data plate remove the cover. The plate will be visible through hole. Figure 6.
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Page 25: Gearbox
About the Product Product and Component Identification Figure 8. Front axle A Data plate - front axle Figure 9. Rear axle B Data plate - rear axle Gearbox The gearbox has a serial number stamped on a data plate as shown. 9831/5000-2... -
Page 26: Operator Protective Structure
If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides. - Page 27 Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. A machine with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate.
- Page 28 Active carbon filters must be properly stored in a sealed plastic bag to preserve their functionality. • Use only genuine JCB filters and ensure that the filter is correctly installed. • Check the condition of the sealing material and have it repaired when required.
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Page 29: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 14. - Page 30 About the Product Safety Labels Figure 15. 332/P4650-1 817/70014 817/70029 817/70040-2 Table 12. Safety Labels Item Part No. Description Qty. 817/70004 Warning. Burns to fingers and hands. Stay a safe distance away. 332/G7379 Pressure hazard. Read Operator’s Manual. 332/C9978 Run over hazard. Start the engine from the operator's seat only. Do not short across the terminals.
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Page 31: Operator Station Component Locations
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