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Summary of Contents for jcb 505-20
- Page 1 OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 505-20 EN - 9831/5117 ISSUE 1 - 03/2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/5117-1 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 5 Table of Contents Tilt Lock ............................... 24 Smooth Ride System (SRS) ....................... 24 Beacon ..............................24 Heater ..............................24 Air-Conditioning ........................... 25 Window Heater ........................... 25 Controls Isolation ..........................25 Hydraulic Function ..........................25 Hydraulic Mode ........................... 25 Hydraulic Venting ..........................25 Hydraulic Tow Hitch ..........................
- Page 6 Table of Contents Preparing for Travel General ..............................56 Preparing for Road Travel ........................56 Preparing for Worksite Travel ......................58 Smooth Ride System (SRS) ....................... 58 Beacon ..............................59 Safety Equipment Control Lock ............................61 Drive Controls Steering Wheel ........................... 62 Steering Column ..........................
- Page 7 Table of Contents Heating, Ventilating and Air-Conditioning (HVAC) General .............................. 111 Air-Conditioning Controls ........................111 Face Level Fan ..........................112 Fire Extinguisher General .............................. 113 Moving a Disabled Machine General .............................. 114 Jump-Starting the Engine ......................... 114 Retrieval ............................115 Transporting the Machine General ..............................
- Page 8 Put into Storage ..........................178 During Storage ..........................178 Take out of Storage .......................... 179 Security General .............................. 180 JCB Plantguard ..........................180 Construction Equipment Security and Registration Scheme (CESAR) ..........180 LiveLink ............................. 180 Maintenance Introduction General .............................. 181 Owner/Operator Support ........................
- Page 9 Table of Contents Seat Belt ............................207 Controls ............................. 208 Engine General ............................. 209 Oil ..............................209 Drive Belt ............................211 Air Filter General ............................. 212 Outer Element ..........................212 Dust Valve ............................213 Fuel System General ............................. 214 Tank ..............................215 Fuel Filter ............................
- Page 10 Table of Contents Performance Dimensions General .............................. 239 Boom Dimensions and Performance ....................239 Towing Weights ..........................239 Noise Emissions General .............................. 241 Noise Data ............................241 Vibration Emissions Vibration Data ........................... 242 Fluids, Lubricants and Capacities General .............................. 243 Fuel ..............................
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Page 11: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode LLMC Longitudinal Load Moment Control... -
Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2). -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/5117-1... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9831/5117-1...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Main Component Locations Figure 3. A Hydraulic tow hitch (option) B Mechanical tow hitch (option) C Boom D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab E Door F Carriage 9831/5117-1... -
Page 21: Product And Component Identification
Either get a replacement identification plate from your JCB dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. -
Page 22: Engine
About the Product Product and Component Identification Table 5. Digit 8 Gearbox Model 3 Speed (PS750) 3 Speed (PS760) 4 Speed (PS750) 4 Speed (PS760) 6 Speed (PS760) 4 Speed (SS700) 4 Speed (PS750) HYDRO 20km/h (12.4mph) HYDRO 25km/h (15.5mph) HYDRO 34km/h (21.1mph) HYDRO 40km/h (24.9mph) HYDRO 30km/h (18.6mph) -
Page 23: Gearbox
About the Product Product and Component Identification Figure 6. A Data plate - front axle Figure 7. B Data plate - rear axle Gearbox The gearbox has a serial number stamped on a data plate as shown. Figure 8. Transmission - 135cc A Data plate 9831/5117-1... -
Page 24: Operator Protective Structure
Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorized JCB dealer should be consulted. A machine with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate. - Page 25 About the Product Product and Component Identification Figure 10. Data plate - ROPS/FOPS standards The mass shown in these data plate are a test mass and the maximum operating mass of this machine may be lower. 9831/5117-1...
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Page 26: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. 9831/5117-1... -
Page 27: Safety Label Identification
About the Product Safety Labels Safety Label Identification Figure 11. 817/70011 817/70010 817/70040-2 817/70014 817/70029 817/70008 332/P4679 332/C9978 332/F5855-1 9831/5117-1... - Page 28 About the Product Safety Labels Table 8. Safety Labels Item Part No. Description Qty. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70029 Crush hazard. Wear seat belt. 817/70040 Electrical hazard. Stay a safe distance away from power lines. 817/70011 Fall from raised attachment.
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Page 29: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 12. A Steering WheelRefer to: Steering Wheel B Transmission Lever and Gear Selection (Page 62). C Steer mode selectorRefer to: Steer Mode D Steering column adjustmentRefer to: Steering Control (Page 68). Column (Page 62). - Page 30 About the Product Operator Station L Travel Speed SelectorRefer to: Travel Speed M Load charts Selector (Page 63). N Hydraulic Tow Hitch P Operating leverRefer to: Operating Levers/ Pedals (Page 92). Q Instrument panelRefer to: Instrument Panel R Inclinometer (Page 69). S LLMI (Longitudinal Load Moment Indicator) (if T LLMC (Longitudinal Load Moment Control) (if installed)
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Page 31: Interior Switches Ignition Switch
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