Page 1
INTRODUCTION E115SR E135SR WORKSHOP MANUAL ENGLISH Print No. 604.13.426 Edition: 03/2005 English - Printed in Italy Printed by Studio ti - 20005...
Page 2
Find manuals at https://best-manuals.com...
Page 3
- E115SR Workshop Manual "Excavator" • The complete Workshop Manual for the excavator model E115SR consists of the following volumes • "Excavator" and "Engine" Workshop Manuals identified by print number as shown herebelow: contain the technical information necessary for...
Page 4
BY NEW HOLLAND KOBELCO CONSTRUCTION COPYRIGHT MACHINERY S.p.A. Product Support - Documentation Centre Strada di Settimo, 323 - 10099 - S.
Page 5
INDEX INDEX SPECIFICATIONS Section 1 - Outline Section 2 - Specification Section 3 - Attachment dimension MAINTENANCE Section 11 - Tools Section 12 - Standard maintenance time schedule Section 13 - Maintenance standard and test procedure SYSTEM Section 21 - Mechatro control system Section 22 - Hydraulic system Section 23 - Electric system Section 24 - Components system...
Page 6
SAFETY PRECAUTIONS SAFETY PRECAUTIONS Do not work on any machine that is supported only by lift, jacks or a hoist. Always use blocks or jack stands, capable of supporting the machine, WARNING before performing any disassembly. The proper and safe lubrication and maintenance for this machine, recommended by Distributor, are outlined in the OPERATOR’S MANUAL for the WARNING...
Page 7
SAFETY PRECAUTIONS greater if the machine has just been stopped Shields that protect against oil spray onto hot because fluids can be hot. exhaust components in event of a line, tube or seal failure must be installed correctly. 13. Always use the proper tools that are in good condition and that are suited for the job at hand.
Page 8
SAFETY PRECAUTIONS NOTE Find manuals at https://best-manuals.com...
1. GENERAL PRECAUTIONS FOR REPAIRS 3) Stop the engine before starting inspection and PREPARATION BEFORE maintenance to prevent the operator being caught DISASSEMBLING in machine. (1) Understanding operating procedure 4) Identify the location of a first-aid kit and a fire Read OPERATION &...
specified. WARNING 6) If it is hard to remove a part according to the Operation of the hydraulic equipment without filling procedure, do not try it by force but investigate the hydraulic oil or lubricant or without performing air bleeding cause.
(6) Turn the key OFF prior to touching the terminal of used depending on the working pressure even starter or generator. the size of fitting and the total length of the hose is same. (7) Remove the ground (earth) terminal of battery •...
2. INTERNATIONAL UNIT CONVERSION SYSTEM (4) Derived Units bearing Peculiar Designations Introduction Although this manual uses the JIS unit system. Table 2-4 If you need SI unit, refer to following QUANTITIES DERIVED UNIT DESIGNATION SIGN Frequency Hertz Hz 1Hz=1s international system of units. Force Newton 1N=1kgf m/s...
Page 15
E115SR E135SR SECTION 2 SPECIFICATIONS TABLE OF CONTENTS 1. Name of components ....................2-1 2. General dimension ....................2-2 2.1 4.6m (15’1”) boom ........................... 2-2 2.2 4.26m (14’) boom ..........................2-2 3. Weight of components .................... 2-3 4. Transportation dimension and weight ..............2-4 5.
Page 23
E115SR OVERALL DIMENSIONS OF A COMPLETE MACHINE ON A TRAILER ● 4.26m (14ft) Boom+2.2m (7ft-3in) Arm+ Type 0.45m (0.59cu・yd) Bucket+600mm (23.6in) Shoes Item Width mm(ft-in) 2,590 (8′ 6″ ) Weight kg(lbs) 11,900 (26,230) OVERALL DIMENSIONS OF WITHOUT ARM AND BUCKET ●...
Page 24
OVERALL DIMENSIONS OF BOOM ● Type 4.26m (14ft) Boom Item Length×Height×Width 4.42×1.33×0.57 L×H×W m(ft-in) (14′ 6″ ×4′ 4″ ×1′ 10″ ) Weight kg (lbs) 790 (1,740) OVERALL DIMENSIONS OF ARM+BUCKET ● Type 2.2m (7ft-3in) Arm+0.45m (0.59cu・yd) Bucket Item Length×Height×Width 4.07×0.79×0.95 L×H×W m(ft-in) (13′...
Page 26
E135SR DOZER OVERALL DIMENSIONS OF A COMPLETE MACHINE ● DOZER SPECIFICATIONS ● ITEM E135SR E135SR (From the center of the arm Length R1,630mm (5´4˝ ) R1,730mm (5´8˝ ) fixing pin to the tip of the blade) Width [600mm (23. 6˝ ) shoe only] 2,590mm (8´6˝...
Page 27
E115SR OVERALL DIMENSIONS A COMPLETE MACHINE ● DOZER SPECIFICATIONS ● ITEM E115SR (From the center of the arm Length R1,630mm (5´4˝ ) fixing pin to the tip of the blade) Width [600mm (23. 6˝ ) shoe only] 2,590mm (8´6˝ ) Height 570mm (1´10˝...
0.57(0.75) (0.56) (3′ 7″ ) (3′ 3″ ) (880) 0.50 1,150 0.70(0.92) ── (0.65) (3′ 9″ ) (880) E115SR Heaped Availability Hoe bucket Outer width mm (ft-in) W or W/O Struck Number of Weight capacity of face With side Without side tooth (cu・yd)
9. ENGINE SPECIFICATION 9.1 SPECIFICATIONS Model E135SR E115SR Engine model ISUZU BB-4BG1T ISUZU BB-4BG1T Diesel, 4-cycle water-cooled, Diesel, 4-cycle water-cooled, in-line, direct injection, in-line, direct injection, Type turbo charger turbo charger Number of cylinder- mm (in) 4×105(4.13)×125(4.92) ← Bore×Stroke Total displacement cc (cu・in)
E135SR E135SR E135SR 9.2 ENGINE CHARACTERISTIC CURVE (ISUZU BB-4BG1T) Condition to be measured : With fan and generator Without muffler and air cleaner (N m) (kgf m) 313±20.0N m /About1600min - - (31.9±2.0kgf m /About1600min (33) (31) SHAFT SHAFT TORQUE TORQUE (29) (PS)
Page 36
E115SR 9.3 ENGINE CHARACTERISTIC CURVE (ISUZU BB-4BG1T) Condition to be measured : With fan and generator Without muffler and air cleaner (N m) (kgf m) 300±20.0N m /About1600min - (30.6±2.0kgf m /About1600min - (33) SHAFT TORQUE (31) SHAFT TORQUE (29)
Page 37
E115SR E135SR SECTION 3 ATTACHMENT DIMENSIONS TABLE OF CONTENTS 1. Boom ........................3-1 1.1 Boom dimensional drawing ......................3-1 1.2 Boom maintenance standard ......................3-2 2. Arm ......................... 3-4 2.1 Arm dimensional drawing ........................ 3-4 2.2 Arm maintenance standard ......................3-5 3.
Page 39
SECTION BB SECTION CC Fig. 1-1 Boom dimensional drawing Table 1-1 Unit : mm (ft-in) E135SR (LC) NAME E115SR E135SR Boom length 4,600 (15´1˝ ) 4,260 (13´12˝ ) Boom foot width 574 (1´10.6˝ ) 574 (1´10.6˝ ) Boom end inner width 274 (10.8˝...
Page 40
(Rod side) (3.1496) (+0.0039) (+0.0028) +0.030 +0.180 Arm cylinder ∅70 (+0.0012) (+0.0071) +0.070 (Head side) (2.7559) (+0.0028) 2) E115SR Table 1-2 (2/2) Unit : mm (in) Standard value Clearance Remedy Item Bushing Pin dia. Standard Repairable Service -bol i.d. dia.
Page 41
This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...