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W130/W130TC
WHEEL LOADER
Workshop Manual
Print N° 604.13.492.00 English
II - 2005
T
HIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY
Read and heed carefully the safety instructions listed and follow the precautions recommended to
avoid potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual referred to the following key words:
WARNING
Cautions directed to avoid improper repair interventions involving potential consequences for the
operator's safety.
DANGER
These warnings qualify specifically potential dangers for the safety of the operator or other per-
sons directly or indirectly involved.
All maintenance and repair interventions explained in this Manual must be performed exclusively by the Service
Organization of the Manufacturer, observing strictly the instructions explained using, whenever necessary, the
recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own, for
the damages that may result.
Neither the Factory nor any Organizations in its Distribution Network, including but not limited to national, regional
or local distributors, are responsible for any liability arising from any damage resulting from defects caused by parts
and/or components not approved by the Factory for use in maintaining and/or repairing products manufactured or
merchandized by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or mer-
chandized by the Factory, when failures are caused by the use of parts and/or components not approved by the
Factory.
IMPORTANT NOTICE
.

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Summary of Contents for New Holland W130

  • Page 1 W130/W130TC WHEEL LOADER Workshop Manual Print N° 604.13.492.00 English II - 2005 HIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid potential risks and to safeguard your health and your safety.
  • Page 2 AVOID ACCIDENTS Most accidents and injuries occurring in industry, on the farm, at home or on the road, are caused by the failure of some individual to follow simple and funda- mental safety rules or precautions. For this reason, MOST ACCIDENTS CAN BE PREVENTED by recog- nizing the real cause and taking the necessary pre- cautions, before the accident occurs.
  • Page 3 SUMMARY GENERALITIES ............ Section 0 ENGINE ..............Section 1 TRANSMISSION ........... Section 2 BRAKE SYSTEM ..........Section 3 STEERING SYSTEM ..........Section 4 BUCKET BOOMS AND FRAME ......Section 5 EQUIPMENT HYDRAULIC SYSTEM ....Section 6 ELECTRICAL SYSTEM ........Section 7 CAB ..............
  • Page 4 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
  • Page 5 SECTION 0 GENERALITIES INDEX SUBJECT PAGE SAFETY RULES ............................0-1 SPECIFICATIONS ............................0-8 DIMENSIONS AND WEIGHT ........................0-19 TABLE OF FLUID CAPACITIES ........................0-20 UNITS OF MEASURE ..........................0-21 STANDARD TORQUE SPECIFICATION ....................... 0-23 LOCTITE PRODUCT CHART ........................0-27 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
  • Page 6 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
  • Page 7 W130/W130TC GENERALITIES 0 - 1 SAFETY RULES GENERALITIES Ensure that nobody is in the machine operating range before moving off or operating the attachment. WALK Read this Manual carefully before starting, operating, COMPLETELY AROUND the machine before mounting. maintaining, fuelling or servicing the machine.
  • Page 8 0 - 2 GENERALITIES W130/W130TC SAFETY RULES Do not operate the machine if you are extremely tired or feel When working on slopes or near sudden level drops in the ill. Be especially careful towards the end of the working shift.
  • Page 9 W130/W130TC GENERALITIES 0 - 3 SAFETY RULES Always inspect the working area to identify potential risks Always remember to move the gearshift lever to the neutral such as: inclines, overhangs, trees, demolition rubble, position and engage the control lever lock for safety fires, ravines, steep slopes, rough terrain, ditches, crowns, purposes.
  • Page 10 0 - 4 GENERALITIES W130/W130TC SAFETY RULES Wear certified safety clothes such as: hard hat, no-slip The fuel filler pipe nozzle must be constantly kept in contact footwear, heavy gloves, ear protection, safety glasses, with the filler neck. Keep this contact from the beginning to reflector vests, respirators.
  • Page 11 W130/W130TC GENERALITIES 0 - 5 SAFETY RULES In case tests during which the engine should be kept Metal cables get frayed after prolonged use. Always wear runinng, a qualified operator must sit in the driver’s seat appropriate protections (heavy gloves, goggles, etc.) with the mechanic in sight at all times.
  • Page 12 0 - 6 GENERALITIES W130/W130TC SAFETY RULES ELECTRICAL SYSTEM Do not use the machine to transport loose objects, unless proper devices to this purpose are provided. Always disconnect the batteries prior to any intervention Clutches and brakes of this machine as well as auxiliary...
  • Page 13 W130/W130TC GENERALITIES 0 - 7 SAFETY RULES DECOMMISSIONING THE MACHINE WARNING For the decommissioning of the machine, the availability of particular tooling (hoists, hydraulic presses. contain- • The decommissioning of the machine must be ers for liquids etc.) is required as well as specific tools...
  • Page 14 0 - 8 GENERALITIES W130/W130TC SPECIFICATIONS ENGINE - EMISSION Model F4GE0684F Fuel #2 Diesel (#1 & 2 Mixture Permitted For Cold Temperature) Number of Cylinders Bore and Stroke 4.09" (104 mm) x 5.20" (132 mm) Displacement 409 in (6.7 Liters)
  • Page 15 W130/W130TC GENERALITIES 0 - 9 POWER TRAIN TRANSMISSION Make Model 4WG160 Radio Forward 4.012 2.024 1.088 0.619 Reverse 3.804 1.919 1.031 TORQUE CONVERTER Make Model 06.013.08 Stall Ratio 2.66:1 SPEEDS: mph (km/h) (17.5 x 25 L3 Tires) - Forward 4.0 (6.4) 7.8 (12.5)
  • Page 16 0 - 10 GENERALITIES W130/W130TC BRAKES Hydraulic, wet four-wheel disc. One brake pedals, both pedals apply brakes and electrically neutralilzes power flow to wheels with transmission disconnect switch activated. Both pedals apply brakes only when transmission disconnect switch is not activated. Hydraulic brake valve for front and rear split system. Spring applied/hydraulic released disc parking brake on transmission output shaft neutralizes power flow to wheels engaged.
  • Page 17 W130/W130TC GENERALITIES 0 - 11 HYDRAULICS AND STEERING Reservoir: Filtered vent with relief on hydraulic reservoir main- tains 3-5 psi (20-34 kPa) on reservoir. Full time 10 micron return filters furnish only clean oil to all com- ponents of the system.
  • Page 18 0 - 12 GENERALITIES W130/W130TC Hydraulic Cylinder: Dump: (Z-Bar, XR) 5.00 dia x 24.40 stroke x 3.00 rod (127.0 mm dia x 619.7 mm stroke x 76.2 mm rod) (TC) 4.13 dia x 37.57 stroke x 2.25 rod (104.8 mm dia x 954.4 mm stroke x 57.2 mm rod) Lift: 4.50 dia x 31.00 stroke x 2.50 rod...
  • Page 19 W130/W130TC GENERALITIES 0 - 13 CAPACITIES Cooling System: 6.3 US/gal (24.0 liters) to fill system Gallons Ethylene Glycol (Prestone) required: 2.2 US/gal (8.5 liters) for 0 °F 2.7 US/gal (10.4 liters) for -20 °F 3.4 US/gal (12.8 liters) for -40 °F Fuel Tank: 50.0 US/gal (189 liters) Usable Fuel...
  • Page 20 0 - 14 GENERALITIES W130/W130TC SOUND LEVEL DATA Emission Engine w/o Enhanced Sound Package Sound Level (Arithmetic Average) dBA Cab Closed Exterior Sound Level @ 15 meters per SAE J88 SEP80 Stationary - Rated Speed 71.4 Test Average 72.6 Operator's Station Sound Level...
  • Page 21 W130/W130TC GENERALITIES 0 - 15 Emission Engine w/o Enhanced Sound Package Sound Level (Arithmetic Average) dBA Cab Closed Exterior Sound Level @ 15 meters per SAE J88 SEP80 Stationary - Rated Speed Test Average Operator's Station Sound Level per SAE J919 JUN86...
  • Page 22 0 - 16 GENERALITIES W130/W130TC COMPONENT SPECIFICATIONS ITEM MODEL SIZE Injector Pump VE6/12F1000 Primary Fuel Filter 43.061.000.53 Engine oil filter LF16015 JD Air filter assembly G100376 10 in. Diameter Starter 24 volt 4 kw Alternator NCB1 24 v, 70 amp...
  • Page 23 W130/W130TC GENERALITIES 0 - 17 ITEM MODEL SIZE Loader Control Valve - M6-1046-00/4M6-15 4 Spool ZB Loader Control Valve - M6-1049-00/M6-15 4 Spool TC Cab Heater/def/AC 441407913 12kW heater Blower Motor (006-B39/I 22-24 V) 8 kW evaporator Core (combination) air flow 850 m...
  • Page 24 0 - 18 GENERALITIES W130/W130TC ITEM MODEL SIZE Trasmission 8605271 WG 160 Hyd. oil cooler 7A8025901C Air-to-Oilm 9 fins/in Beacon 35.205.000.14 Halogen 24 V Rotary Lamp Front axle MT3075 Rear axle MT3065 Service Brakes Pump WQ09A1 Accumulators 19184-OPA3 Brake Modulation Valve...
  • Page 25 W130/W130TC GENERALITIES 0 - 19 DIMENSIONS AND WEIGHT 40˚ 50˚ 44˚ 2900 2425 1850 W130M0001 Dimensions in mm Operating weight: 11.758 kg Note – Machine arranged with 2.1 cu m bucket, tyres 20.5x25 filled and operator. * Please refer to the table...
  • Page 26 0 - 20 GENERALITIES W130/W130TC Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
  • Page 27 W130/W130TC GENERALITIES 0 - 21 UNITS OF MEASURE CONVERSION FACTORS Metric to U.S. MULTIPLY TO OBTAIN Area: sq. meter 10.763 91 square foot hectare 2.471 05 acre Force: newton 3.596 942 ounce force newton 0.224 809 pound force Length: millimeter 0.039 370...
  • Page 28 0 - 22 GENERALITIES W130/W130TC U.S. to Metric MULTIPLY TO OBTAIN Area: sq. foot 0.092 903 square meter acre 0.404 686 hectare Force: ounce force 0.278 014 newton pound force 4.448 222 newton Length: inch 25.4 * millimeter foot 0.304 8 *...
  • Page 29 W130/W130TC GENERALITIES 0 - 23 STANDARD TORQUE SPECIFICATION TORQUE SPECIFICATIONS - DECIMAL HARDWARE Grade 8 Bolts, Nuts, and Studs Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppli- ers dry, or when lubricated with engine oil.
  • Page 30 0 - 24 GENERALITIES W130/W130TC TORQUE SPECIFICATIONS - METRIC HARDWARE Grade 10.9 Bolts, Nuts, and Studs Use the following torques when specifications are not given. 10.9 These values apply to fasteners with coarse threads Pound- Newton as received from supplier, plated or unplated, or when...
  • Page 31 W130/W130TC GENERALITIES 0 - 25 TORQUE SPECIFICATIONS - STEEL HYDRAULIC Tube OD Thread Pound- Newton FITTINGS Hose ID Size Inches metres Tube OD Thread Pound- Newton Straight Threads with O-ring Hose ID Size Inches metres 1/4 inch 7/16-20 144 to 228...
  • Page 32 0 - 26 GENERALITIES W130/W130TC TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS Thread Pound- Newton Thread Pound- Newton Tube OD Dash Size Inches metres Size Inches metres Size O-ring Boss End O-ring Face Seal End Fitting or Lock Nut 1/4 inch...
  • Page 33 W130/W130TC GENERALITIES 0 - 27 LOCTITE PRODUCT CHART Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
  • Page 34 0 - 28 GENERALITIES W130/W130TC Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
  • Page 35 SECTION 1 ENGINE INDEX PARAGRAPH SUBJECT PAGE GENERAL FEATURES ..................DESCRIPTION OF MAIN GROUPS ..............Cylinder head ....................Valves and valve seats ..................Valve guides ..................... 1-10 Engine flywheel ....................1-11 LUBRICATION ...................... 1-13 OPERATION DESCRIPTION FUEL SYSTEM ............1-15 TROUBLESHOOTING GUIDE ................
  • Page 37 W130/W130TC ENGINE 1 - 1 1.1 GENERAL FEATURES Type F4GE0684F Cycle Diesel 4-stroke Intake Turbocharged w/aftercooler Injection Direct Number of cylinders 6 in-line Bore Stroke +.. = Total displacement 6700 Compression ratio 17 : 1 Maximum power (HP) @ rpm...
  • Page 38 1 - 2 ENGINE W130/W130TC Type F4GE0684F TURBOCHARGING w/ AFTERCOOLER CHARGING PRESSURE 1.10 ± 0.1 bar Turbocharger type: HOLSET HX35W LUBRICATION Forced by gear pump, pressure relief valve, Oil pressure oil filter with hot engine: at low idle at high idle...
  • Page 39 W130/W130TC ENGINE 1 - 3 1.2 DESCRIPTION OF MAIN GROUPS Upper view W110R0096 Upper view A. Alternator - B. Injectors - C. Turbocharger - D. Blow-by - E. Injection pump - F. Intake manifold - G. Fuel filter. WARNING Due to application requirements, some auxiliary groups can be located in different positions with respect to what illustrated in this section of the manual.
  • Page 40 1 - 4 ENGINE W130/W130TC Front view W110R0097 Front view A. Blow-by - B. Fuel filter - C. Fuel pump - D. Idle pulley - E. Oil filter - F. Poly-V belt - G. Water pump - H. Alternator - I.
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