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Schiller Grounds Care Bunton 632006 Parts Manual

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OPERATOR'S MANUAL 4161307
15HP KAWASAKI KAI W/32 BULLET
15HP KAWASAKI KAI W/36 BULLET
15HP KAWASAKI KAI W/48 BULLET
MODELS:
632006
633006
634006

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Summary of Contents for Schiller Grounds Care Bunton 632006

  • Page 1 MODELS: 632006 15HP KAWASAKI KAI W/32 BULLET 633006 15HP KAWASAKI KAI W/36 BULLET 634006 15HP KAWASAKI KAI W/48 BULLET OPERATOR’S MANUAL 4161307...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning The engine exhaust from this product Diesel engine exhaust and some of contains chemicals known to the State its constituents are known to the State of California to cause cancer, birth of California to cause cancer, birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly.

  • Page 4: Safety

    These words appear in this Grounds Care, Inc.'s Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc. machines. For your safety and modified or changed in any manner not specifically the safety of others, read and follow the information authorized after original manufacture–including the...

  • Page 5: Assembly/Set-Up Instructions

    ASSEMBLY/SET-UP INSTRUCTIONS Bunton Bullet NOTE: FRONT, REAR, RIGhT hAND AND LEFT hAND REFERENCES BELOW ARE WITh RESPECT TO AN OPERATOR AT ThE CONTROLS. 1. UNCRATE - Discard the sides and top of the crate. Remove the loose parts from the crate. Discard the rest of the packing material.
  • Page 6 ASSEMBLY/SET-UP INSTRUCTIONS Bunton Bullet 5. Route the throttle cable K across the top left side of the lower handle under the fuel tank C. NOTE: Route the wiring harness on the left side, under the tank for units with KAWASAKI KAI engines. Route the wiring harness on the right side, under the tank for units with Briggs &...
  • Page 7 ASSEMBLY/SET-UP INSTRUCTIONS Bunton Bullet 8. Attach traction control rods D by inserting the swivel P through the upper hole in the bellcranks Q and the other end of the traction control rods through the traction control lever S on the handlebar.
  • Page 8 ASSEMBLY/SET-UP INSTRUCTIONS Bunton Bullet 11. Fill engine with oil. (See engine manual for specifications.) 12. Fill fuel tank with with clean, fresh unleaded fuel. GASOLINE IS HIGHLY FLAMMABLE! • Fill fuel tank with good quality, clean, regular unleaded gasoline. • Do not use hi-test fuel.
  • Page 9 ASSEMBLY/SET-UP INSTRUCTIONS Bunton Bullet ThROTTLE CABLE INSTALLATION/ADJUSTMENT ChOKE ADJUSTMENT ASSOCIATED ChOKE TYPE NOTE: Ensure that the throttle lever on the equipment has been linked to the engine with the 1. Stop the engine. throttle cable. See graphic on Page 17. 2.

  • Page 10: Lubrication

    LUBRICATION Bunton Bullet MAChINE LUBRICATION Every 50 Working Hours - Lubricate the following points with grease: 1) Caster wheel pivots (2 points) 2) Shaft Couplers (2 points) 3) Drive Wheel Bellcranks (2 points) 4) Idler pivot bearing...

  • Page 11: Maintenance

    MAINTENANCE Bunton Bullet ENGINE - KAWASAKI KAI The maintenance schedule detailed is for average operating conditions. Under extreme conditions (dusty, dirty or more than 8 hrs continuous use) maintain more frequently. Oil (daily) Remove the dipstick N and check that the oil level reaches the full mark.
  • Page 12 MAINTENANCE Bunton Bullet GEARBOX Check every 500 hours to ensure proper lubrication. 12 oz. is capacity of gearbox. To check level: Remove top cover V, 12 oz. of grease will fill 1/3-1/2 of the bottom 1/2 of gearbox. Only add Bentonite grease-available from your Peerless dealer.
  • Page 13 Do not straighten bent blades. Replace with new Schiller Grounds Care, Inc. blades. If lift portion of blade is worn thin replace with a new Schiller Grounds Care, Inc. blade. • ALWAYS replace with Schiller Grounds Care, Inc. blades—do not use another manufacturer’s blades as this could be dangerous.

  • Page 14: Service Chart

    SERVICE ChART Bunton Bullet NOTE: ChANGE ENGINE OIL AND FILTER AFTER FIRST 5 hOURS OF OPERATION. & & t l i Consult the manufacturer’s manual for your engine for further information and instructions.

  • Page 15: Service Record

    SERVICE RECORD Bunton Bullet NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f t l i...

  • Page 16: Adjustments

    ADJUSTMENTS Bunton Bullet Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged. OPERATOR PRESENT CONTROL LEVERS The operator present (OP) control levers should be adjusted to control the operation of the plunger of the operator present switch B (located under the right side of the control panel).
  • Page 17 ADJUSTMENTS Bunton Bullet UPPER hANDLE hEIGhT ADJUSTMENT To adjust upper handle height: Remove the traction control rods. Remove bolts G and loosen bolts E on each side of the lower handle. Raise or lower as required. Reposition upper handle and reinsert bolts G into appropriate hole in lower handle and tighten.
  • Page 18 ADJUSTMENTS Bunton Bullet DRIVE BELT TENSION ADJUSTMENT Drive belt tension can be adjusted to one of three settings to account for various mowing conditions. 1. Adjust by moving the spring anchor bolt to posi- tion 1, 2 or 3. • Position 1 will provide the least amount of hand effort and wheel traction.

  • Page 19: Belt Replacement

    BELT REPLACEMENT Bunton Bullet 32" & 36" CUTTERDECK PTO BELT 1. Rotate idler arm A counterclockwise using a 3/8" ratchet or breaker bar and remove belt. 2. Install belt as shown. 48" CUTTERDECK PTO BELT 1. Rotate idler arm B counterclockwise using a 3/8" ratchet or breaker bar and remove belt.
  • Page 20 BELT REPLACEMENT Bunton Bullet GEARBOX-DRIVE BELT 1. Loosen nut on carriage bolt A. 2. Slide idler pulley B away from belt. 3. Unbolt clutch stop pin C. 4. Remove PTO belt. 5. Remove gearbox drive belt. 6. Replace by following steps in reverse order. NOTE: Push idler pulley B toward gearbox drive belt until gearbox drive belt is snug.
  • Page 21 Bunton Bullet PARTS SECTION...

  • Page 22: Engine Deck Assembly

    ENGINE DECK ASSEMBLY Bunton Bullet FIGURE 1...
  • Page 23 ENGINE DECK ASSEMBLY Bunton Bullet FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4130320 CAP-FUEL GASOLINE 3.5 1-39 64229-02 LOCKNUT-NYLON 5/16-18 4163068 TANK-FUEL 1-40 64164-12 1/4X1/4X1 SQ END KEY (INCLUDES ITEMS 4) 1-41 2721331.7 WLDMT-CLUTCH STOP MID 1 1-42 4121540 PIN-CLUTCH...

  • Page 24: Transmission Drive - 32

    TRANSMISSION DRIVE - 32" Bunton Bullet FIGURE 2...
  • Page 25 TRANSMISSION DRIVE - 32" Bunton Bullet FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 2-45 4162837 ASSY-WHEEL 13 X 5.0-6 2722621 S-GEAR SELECTOR PLATE 1 (INCLUDES ITEM 46) 64044-2 SCREW-SET 5/16-18X3/8 4160261 S-32" FRAME WLDMT 2-46 * 38097A S TIRE 13 X 5.0-6 4130974-01 SPACER 2-47...
  • Page 26 TRANSMISSION DRIVE - 36" & 48" Bunton Bullet FIGURE 3...

  • Page 27: Transmission Drive - 36" & 48

    TRANSMISSION DRIVE - 36" & 48" Bunton Bullet FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2721382.7 LEVER-SHIFT 3-40 64163-29 21/64x1x11GA.WASHER 2722621 S-GEAR SELECTOR PLATE 1 3-41 38212 BELT-BANDED A EL-55.75 3-42 4121312 PULLEY-DOUBLE GROOVE 2 64044-2 SCREW-SET 5/16-18X3/8 4160262 S-36 FRAME WLDMT 3-43...

  • Page 28: Upper Handle Assembly

    UPPER HANDLE ASSEMBLY Bunton Bullet FIGURE 4...
  • Page 29 UPPER HANDLE ASSEMBLY Bunton Bullet FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64175-01 PUSHNUT-3/16 ROD 4-41 2308153 LEVER-OP RH 2721495.7 WLDMT-UPPER HANDLES 4-42 64197-002 BLT-TDFM 1/4-20X3/4 2721505 SWITCH-PTO 4-43 33030-09 IDLER-BUSHING 64168-2 HAIRPIN COTTER 4-44 2303023 CONNECTOR-OP 33103 SWIVEL 4-45...

  • Page 30: Peerless Transmission

    PEERLESS TRANSMISSION Bunton Bullet FIGURE 5...
  • Page 31 PEERLESS TRANSMISSION Bunton Bullet FIGURE 5 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4127203 PEERLESS TRANS MODEL 700-070A 5-65 780139 WASHER,THRUST (COMPLETE UNIT AVAILABLE THRU CGC, INC.) 5-66 776135 SHAFT,INPUT (3-11/16") 5-67 776402 SHIFTER & BRAKE SHAFT (INDIVIDUAL COMPONENTS AVAILABLE 5-71 788069 SEAL,SQUARE CUT...

  • Page 32: 32" Deck

    32" DECK Bunton Bullet FIGURE 6...
  • Page 33 32" DECK Bunton Bullet FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 128169 PULLEY, IDLER 5.50 4110580.7 WLDMT-IDLER 4124108 S CASTER SUPPORT 2308140 PULLEY-ENGINE 2721323 S-ASSY SPINDLE 6 SHORT 2 (INCLUDES ITEMS 7-11) 38348-01 BEARING-SPINDLE SEALED 2 33179-02...

  • Page 34: 36" Deck

    36" DECK Bunton Bullet FIGURE 7...
  • Page 35 36" DECK Bunton Bullet FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-02 BLADE 18.00 OFFST HLFT 7-42 4147035.7 BAFFLE-FRT DECK 128169 PULLEY, IDLER 5.50 7-43 4134343.7 BAFFLE-RT FRT 52-54 4110580.7 WLDMT-IDLER 7-44 64229-01 LOCKNUT-1/4-20 NYLON 4124108 S CASTER SUPPORT 7-45 64018-2 BLT-CRG 1/4-20X3/4...

  • Page 36: 48" Deck

    48" DECK Bunton Bullet FIGURE 8...
  • Page 37 48" DECK Bunton Bullet FIGURE 8 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 112111-01 BLADE 16.25 OFFST HLFT 8-40 64123-72 BLT-HEX 1/2-13X2-1/2 128169 PULLEY, IDLER 5.50 8-41 4120208.7 BAFFLE-DISCHARGE 32-48 1 4110580.7 WLDMT-IDLER 4124108 S CASTER SUPPORT 8-42 64229-01 NUT NYLON LCK 1/4-20 2308140 PULLEY-ENGINE...

  • Page 38: Caster Assembly

    CASTER ASSEMBLY Bunton Bullet FIGURE 9...
  • Page 39 CASTER ASSEMBLY Bunton Bullet FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4124110 ASSY-CASTER 9IN BOBCAT 2 (INCLUDES ITEMS 1-3, 7-11 & 20 QTYs LISTED) (NOTE 2 ASSYS REQUIRED PER MACHINE) 64173-04 QUICK PIN 64163-07 1-1/32X1-3/4X1/4 WASH 64163-22 1-1/32X1-3/4X1/2 WASHR 4129801 BUSHING...

  • Page 40: Electrical Diagram

    ELECTRICAL DIAGRAM Bunton Bullet FIGURE 10...
  • Page 41 ELECTRICAL DIAGRAM Bunton Bullet FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-1 2721110 CLUTCH-ELECTRIC (INCLUDES ITEM 2) 10-2 2720949 ASSY-CLUTCH WIRE 10-3 2722033 SWITCH-NEUTRAL 10-4 38148 SWITCH-ENGINE STOP 10-5 108208 SWITCH DBL POLE NC/NO 1 10-6 148082-10 FUSE 10 AMP 10-7 2721505 SWITCH-PTO...

  • Page 42: Decals

    DECALS Bunton Bullet FIGURE 11...
  • Page 43 DECALS Bunton Bullet FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-1 2721683 LABEL-CONTROL PANEL 11-2 4162830 LABEL-BUNTON BULLET 11-3 2000570 LABEL-WARN FUEL PICT 11-4 340830 DECAL-CAUTION SPANISH 1 11-5 2000571 LABEL-IMPORTANT 11-6 4116761 LABEL-MADE IN USA 11-7 2000572 LABEL-WARNING BLADES 1 11-8...

  • Page 44: Cutterdeck Weights

    CUTTERDECK WEIGHTS Bunton Bullet FIGURE 12...
  • Page 45 CUTTERDECK WEIGHTS Bunton Bullet FIGURE 12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 12-1 4160261 S-32 FRAME WLDMT 4160262 S-36 FRAME WLDMT 4160263 S-48 FRAME WLDMT (36 & 48 ARE OPTIONAL) 12-2 4162891.7 WEIGHT 12-3 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12-4 64123-50 BOLT-HEX 3/8-16X1...
  • Page 46 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com BOB-CAT BUNTON RYAN STEINER...

This manual is also suitable for:

Bunton 633006Bunton 634006

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