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Hunter Products Rollplay Aria Child W487 Customer Service Manual

Hunter Products Rollplay Aria Child W487 Customer Service Manual

6v vw camper van

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6V VW Camper Van (W487)
Customer Service Guide
For internal reference only
MMXV © Copyright Aria Child Inc.
1

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Summary of Contents for Hunter Products Rollplay Aria Child W487

  • Page 1 6V VW Camper Van (W487) Customer Service Guide For internal reference only MMXV © Copyright Aria Child Inc.
  • Page 2: Table Of Contents

    Customer Service Guide Contents I) Check Battery …………………………..........3 II) Check Wiring Condition ……………………………..………………………. 6 III) Check Foot Pedal ………………………………………………………..….… 9 IV) Gearbox Replacement …………………………………………..………… 11 V) Power Control Board Replacement …………………………………….. 16 VI) Warning Stickers …………..…………………………………….………..… 18 VII) Schematic diagram ……………..…………….…..….…………………….
  • Page 3: I) Check Battery

    Customer Service Guide I) Check Battery Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery harness, unplug the connector then use a volt-meter to check battery condition at battery side. Step (1) Turn and unlock this plastic knob Unlock position Step (2)
  • Page 4 Customer Service Guide I) Check Battery Unplug the battery connector (RED) underneath seat Step (3) Step (4)
  • Page 5 Customer Service Guide I) Check Battery Step Reading Judgment: 6.0 V ~ 6.6 V – Good condition 5.6 V ~ 5.9 V – Proceed to Recharge 5.5 V – Battery to be recharged if after the stipulated recharging time, voltage has not increased, the Battery needs replacement Below 5.5 V –...
  • Page 6: Ii) Check Wiring Condition

    Customer Service Guide II) Check Wiring Connection Operation: There are totally three positions of connections should be checked. A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath. Check the white connector of Gearbox underneath the seat...
  • Page 7 Customer Service Guide II) Check Wiring Connection B. Steering Wheel : Access the connector of Steering Wheel per below procedures. Step (1) Use phillips screwdriver to remove the Steering wheel Step (2) Slide it out from steering column and check the connection...
  • Page 8 Customer Service Guide II) Check Wiring Connection C. Dashboard : Access the connectors of Dashboard at the underneath of vehicle. Three sets of connectors located underneath the right front wheel Step (3) Step (4)
  • Page 9: Iii) Check Foot Pedal

    Check any loose connections of these three plugs Customer Service Guide III) Check Foot Pedal Operation: Follow below procedures to check the Foot Pedal connection. Step (1) Tip over the vehicle and pull out the Foot Pedal cover by flat head screwdriver from its right hand side Empty (front) Step (2) Brown...
  • Page 10 Customer Service Guide III) Check Foot Pedal Snap back in place Step Slide in the Foot Pedal into Chassis from right side...
  • Page 11: Iv) Gearbox Replacement

    Customer Service Guide IV) Gearbox Replacement Operation: Remove the seat first, and then follow below steps to take apart the whole gearbox subassembly and replace. Step (1) Unscrew the wiring clip as showed Unscrew the locking screw for gearbox as below Step (2)
  • Page 12 Customer Service Guide IV) Gearbox Replacement Step (3) Unplug the gearbox connector (white color) Right rear wheel only Step (4) Use flat head screwdriver to detach the rim cover latches...
  • Page 13 Customer Service Guide IV) Gearbox Replacement Step (5) There are four latches as showed Step (6) Use a flat head screwdriver to remove the snap pin from axle...
  • Page 14 Customer Service Guide IV) Gearbox Replacement Step (7) Slide the rear axle a bit away from the right wheel Step (8) Take the rear wheel off from axle...
  • Page 15 Customer Service Guide IV) Gearbox Replacement Step (9) Slide the gearbox out from axle Step (10) Replace the whole gearbox sub-assembly with a good one Reverse above other procedures to re-assemble back the vehicle...
  • Page 16: V) Power Control Board Replacement

    Customer Service Guide V) Power Control Board Replacement Operation: Remove the seat and access the power control board underneath. Step (1) Unscrew these two screws to release the power control board Step (2) Unplug these two white connectors...
  • Page 17 Customer Service Guide V) Power Control Board Replacement Step (3) Unplug the gearbox connector Step (4) Replace the whole power control board with good one Reverse above other procedures to re-assemble back the vehicle...
  • Page 18: Vi) Warning Stickers

    Customer Service Guide VI) Warning Stickers Operation: Check and re-put the damaged warning stickers after problem fixed. Behind the seat...
  • Page 19 Customer Service Guide VI) Warning Stickers Below the seat...
  • Page 20 Customer Service Guide VI) Warning Stickers Battery harness...
  • Page 21: Vii) Schematic Diagram

    Customer Service Guide VIII) Exploded View...