cashco CA-1 Installation, Operation & Maintenance Manual

Back pressure / relief regulators

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ISO Registered Company
I.
DESCRIPTION AND SCOPE
Models CA-1 and CA-2 are back pressure/relief regulators used to control upstream (inlet or P
CA-1 – 1/8" and 1/4" (DN6 and DN8); for CA-2 – 3/8" and 1/2" (DN10 and DN15). Both models are bronze bodied
units. With proper trim utili za tion, both units are suitable for liquid and gaseous service. Refer to Tech ni cal Bul le tin
CA-TB for specific design conditions and selection rec om men da tions.
The instructions in this manual will pertain to both models, unless otherwise stated.
This is not a safety device and must not be sub sti tut ed for a code approved pressure
safety relief valve or rupture disc.
II. INSTALLATION
1. An inlet block valve should always be in stalled.
2. If service application is continuous such that
shut down is not readily accomplished, it is rec-
ommended that an inlet block valve, outlet block
valve, and a manual bypass valve be installed.
3. Pipe unions should be installed to allow removal
from piping.
4. An inlet pressure gauge should be located
ap proxi mately ten pipe diameters upstream, and
within sight. An outlet pressure gauge is op tion al.
5. All installations should include an upstream
safe ty relief de vice if the inlet pressure could
ex ceed the pres sure rating of any equip ment or
the max i mum inlet pres sure rating of the unit.
The maximum inlet pressure is equal to 1.5 times the
larger number of the stated range spring on the name plate,
and is the rec om mend ed "upper op er a tive limit" for the
sens ing diaphragm. Higher press ures could dam age the
di a phragm. (Field hydro static tests fre quent ly destroy
dia phragms.
DO NOT HYDRO STATIC TEST THROUGH
AN IN STALLED UNIT; ISO LATE FROM TEST.)
INSTALLATION, OPERATION & MAINTENANCE MANUAL
MODELS CA-1 AND CA-2
BACK PRESSURE / RELIEF REGULATORS
WARNING
SECTION I
CAUTION
SECTION II
Recommended Piping Schematic For Back Pressure/Relief Station
6. Clean piping of all foreign material including chips,
welding scale, oil, grease and dirt before installing
the regulator. Strainers are rec om mend ed.
7. In placing thread sealant on pipe ends prior to
en gage ment, ensure that excess material is
re moved and not allowed to enter regulator upon
startup.
8. Flow Direction: Install so the flow di rec tion
aligns with the word "IN" stamped on the body.
Con nect the inlet pres sure to the body (1) side
connection(s). Fluid will relieve out the bottom
IOM-CA
02-20
) pressure. Sizes for
1

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Summary of Contents for cashco CA-1

  • Page 1 ) pressure. Sizes for CA-1 – 1/8" and 1/4" (DN6 and DN8); for CA-2 – 3/8" and 1/2" (DN10 and DN15). Both models are bronze bodied units. With proper trim utili za tion, both units are suitable for liquid and gaseous service. Refer to Tech ni cal Bul le tin CA-TB for specific design conditions and selection rec om men da tions.
  • Page 2: Principle Of Operation

    cham ber (2) vent hole does not collect rainwater. con nec tion for Angle or Flow-Thru design and out the other side con nec tion for Globe design (side 10b. Cryogenic Regulator, Opt-5 – Recommended inlet-side out let). in stal la tion is in horizontal line with spring chamber (2) oriented downwards below the body 9.
  • Page 3: Maintenance

    (11), plug gasket (13) and plug (14). NOTE: Refer to the quan tity of dia phragms (11) 3. Refer to Figure 1, Model CA-1 or CA-2 for in cor po rated per the bill of ma te ri als listing.
  • Page 4 “oxygen clean”, Option -5 or (7) to the fol low ing torque values: Option -55, main te nance must include a lev el of clean li ness equal to Cashco's clean ing Sizes Diaphragm Torque stan dard #S-1134.
  • Page 5: Troubleshooting Guide

    SECTION VII VII. TROUBLE SHOOTING GUIDE 1. Erratic operation; chattering. Possible Causes Remedies A. Oversized regulator. A1. Check actual flow conditions, re-size regulator for minimum and maximum flow. A2. Increase flow rate. A3. Decrease regulator pressure drop; decrease inlet pressure by placing a throttling orifice in inlet piping union.
  • Page 6: Section Viii

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc.
  • Page 7 MODEL CA-1 Option-2 Handwheel Figure 1: Basic Model CA-1 with Option-5 Cryogenic Construction 3-Connection Flow-Thru Body Installed in horizontal line with spring chamber ori - ent ed downwards below the body. Body and spring chamber Item Num bers are iden ti cal to Figure 1.
  • Page 8 Drive Screw Seat Ring Nameplate Handhweel or Knob Mounting Nut Cashco GmbH Cashco, Inc. Cashco do Brasil, Ltda. Handwerkerstrasse 15 P.O. Box 6 Al.Venus, 340 15366 Hoppegarten, Germany Ellsworth, KS 67439-0006 Indaiatuba - Sao Paulo, Brazil PH +49 3342 30968 0...
  • Page 9 ATEX 2014/34/EU: Explosive Atmospheres and Cashco Inc. Products Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres given in Annex II of the ATEX Directive 2014/34/EU.
  • Page 10 2171, 2171(OPT-45), 2171(CRYO), 3171 1465, 3381, 3381(OPT-45), 3381(OPT-40) 4381, 4381(OPT-37), 4381(CRYO), 4381(OPT-45), 5381 MPRV-H, MPRV-L PBE, PBE-L, PBE-H CA-1, CA-2 CA1, SA1, CA4, SA4, CA5, SA5 DA2, DA4, DA5, DA6, DA8 DA0, DA1, DAP, SAP SLR-1, SLR-2, PTR-1 ALR-1, ULR-1, PGR-1...

This manual is also suitable for:

Ca-2

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