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DS7000Q GENERATOR
User Manual
REV: DS7000Q-05252018
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
This manual provides information regarding the operation
www.duromaxpowerequipment.com
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
manual. We reserve the right to change this product at
844-DUROMAX
any time without prior notice.
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Table of Contents
Troubleshooting
Related Manuals for DuroStar DS7000Q
Summary of Contents for DuroStar DS7000Q
- Page 1 DS7000Q GENERATOR User Manual REV: DS7000Q-05252018 5800 Ontario Mills Pkwy Ontario, CA 91764 USA This manual provides information regarding the operation www.duromaxpowerequipment.com and maintenance of these products. We have made every effort to ensure the accuracy of the information in this Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri manual.
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Page 3: Table Of Contents
CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 7 Quick Start Guide ......................10 Generator Components ....................12 Package Contents ......................14 Generator Setup Adding Oil ........................16 Adding Diesel ......................... 17 Grounding the Generator ................... 18 Starting the Generator Checking the Oil ...................... - Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................36 Maintenance Log ......................37 Checking the Oil ......................38 Changing the Oil ......................39 Cleaning the Air cleaner ....................40 Specifications ........................42 Troubleshooting Basic Troubleshooting ....................44 Changing / Inspecting the AVR ..................46 Warranty ..........................
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Page 6: Introduction
INTRODUCTION DuroStar has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production. -
Page 7: General Safety Procedures
GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: ●... - Page 8 GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive diesel vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with fuel. Do not operate near an open flame. ●...
- Page 9 GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.
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Page 10: Quick Start Guide
QUICK START GUIDE Add oil The oil fill cap is located on the lower engine block inside the maintenance door. Remove the oil fill cap and fill with 15w40 diesel oil. Add diesel The fuel cap is located on top of the fuel tank. Fill the tank with fresh diesel uel. - Page 11 Start generator The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the run position once started. Check power indicator The power indicator is located to the right of the keyswitch.
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Page 12: Generator Components
GENERATOR COMPONENTS 3. Lifting Ring 2. Fuel Cap 4. Air Filter 1. Muffler 7. Stop / Run Switch 8. Battery 5. Oil Fill 6. Oil Drain 1. Muffler - Reduces engine emissions and reduces noise 2. Fuel Cap - Allows access to fill the diesel tank. 3. - Page 13 Terminal 12. Volt Meter - Provides reading of voltage output. 13. Power Boost – DuroStar exclusive Power Boost doubles the amperage available in “120v Only” for heavy loads like RV air conditioners. 14. Circuit Breaker - Resettable switch that protects the generator from electrical overload.
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Page 14: Package Contents
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Double Sided Spanner Spark Plug Wrench Screw Driver Phillips and slot blade Assorted wrenches used in Used in spark plug screwdriver used for generator generator maintenance and... -
Page 15: Generator Setup
GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for. -
Page 16: Adding Oil
. You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number DS7000Q Engine Oil Capacity 54 fl. oz (1.6L) WARNING: Do not apply engine oils with additives or 2-stroke engine oils. They don’t have enough lubrication, and may shorten the engine’s service life. -
Page 17: Adding Diesel
Fuel can age in the tank and make it hard to start up the generator in the future. ● Never store generator for extended periods of time with fuel in the tank. Model Number DS7000Q Fuel Tank Capacity 3.8 US Gallons (14.5L) -
Page 18: Grounding The Generator
GENERATOR SETUP (CONTINUED) Step 3 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No. - Page 19 STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...
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Page 20: Checking The Oil
BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. -
Page 21: Check The Fuel Level
Step 2 - Check the fuel level Check Fuel Level Before starting the generator, check to see that there is sufficient diesel in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the diesel level. The gauge will appear white then fill red as the tank is filled. -
Page 22: Starting The Generator
STARTING THE GENERATOR Starting the Generator Shut breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Run/Stop Switch The Run/Stop Switch is located inside the mainentance door above the oil fill. - Page 23 Check power indicator The power indicator is located to the right of the keyswitch. Ensure the power indicator is lit before powering appliances. Return engine switch to RUN The key switch is located on the left side of the front power panel.
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Page 24: Starting The Generator - Remote Start
STARTING THE GENERATOR (CONTINUED) Starting the Generator - Remote Start Turn the breaker ON The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Run/Stop Switch The Run/Stop Switch is located inside the mainentance door above the oil fill. - Page 25 Open the remote Open the remote by sliding the cover down. Extend the antenna Start the generator Press the start button at the top with the lightening bolt to start the generator. WARNING: Operating the starter motor for more than 5 seconds can damage the motor.
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Page 27: Using The Generator
USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”... -
Page 28: Ac Usage
USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. ● The chart below shows the rated and surge wattage of your generator according to its model number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis. - Page 29 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric Stove 1500 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...
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Page 30: Connecting A Load To The Generator
USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120v devices can be directly connected to the 120v ONLY receptacles. ● ● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●... -
Page 31: Voltage Selector Switch
Voltage Selector Switch This generator features Power Boost Technology, which gives the user POWER BOOST the ability to double the power in the generator for more heavy duty applications. The voltage selector switches the dual 120v AC windings of the generator TECHNOLOGY to produce “120V ONLY”... -
Page 32: Dc Usage
USING THE GENERATOR (CONTINUED) DC Usage CAUTION: The DC receptacle is for recharging 12 Volt automotive-type batteries only. Do not connect any other device to this receptacle. CAUTION: Never try to jump start a car with your generator. Connect the battery Connect one charging wire to the positive terminal on the battery and the other charging wire to the negative terminal on the battery. - Page 33 Connect negative receptacle Carefully connect the free end of the negative wire to the negative receptacle on the generator. Disconnecting When disconnecting, always disconnect the wires from the generator first to avoid a spark. DANGER - Stored batteries emit highly explosive hydrogen gas when charged. Batteries also contain acid, which can cause severe chemical burns.
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Page 35: Maintenance And Care
MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come. -
Page 36: Maintenance Schedule
MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual. -
Page 37: Maintenance Log
MAINTENANCE LOG Date Generator Hours Maintenance Performed... -
Page 38: Checking The Oil
MAINTENANCE AND CARE (CONTINUED) Checking the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. -
Page 39: Changing The Oil
Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. -
Page 40: Cleaning The Air Cleaner
MAINTENANCE AND CARE (CONTINUED) Cleaning the air cleaner Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear. - Page 41 Renstall the element Reinstall the still clean, or new, element in the air cleaner base and secure it with the retaining nut. Reinstall the filter cover Place the air filter cover on the air filter base and tighten the wingnut securely. Reinstall filter housing Reinstall the filter housing on the right side of the generator and secure with the 4 bolts.
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Page 42: Specifications
SPECIFICATIONS AC Rated Wattage 5500W AC Surge Wattage 7000W AC Rated Voltage 120/240V AC Rated Frequency 60 Hz AC Phase Single DC Voltage DC Amperage 8.3A Dimensions LENGTH 38in. WIDTH 22in. HEIGHT 30in. Engine Type 4-Stroke OHV Forced-Air Ignition System Non-Contact Transistor Displacement 418cc... -
Page 43: Troubleshooting
TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator. -
Page 44: Basic Troubleshooting
TROUBLESHOOTING Mode Description Engine Switch is “Off” Set engine switch to “run” Engine is out of fuel Add fuel Engine will not start Fuel is old or contaminated Change fuel Move generator to a level Generator is not level surface Oil is low Add / change oil Circ0uit Breaker is “Off”... -
Page 46: Changing / Inspecting The Avr
TROUBLESHOOTING (CONTINUED) Changing / Inspecting the AVR The AVR regulates power from the generator. If the generator is overheated or overloaded, the AVR may be damaged and require replacement. Remove rear cover Remove the 4 bolts of the rear cover then pull the cover off the generator. - Page 47 Changing / Inspecting the AVR (Continued) Install new AVR Install the new AVR with the 2 bolts. Reconnect the AVR wire clips Insert and connect the 2 wires clips from the AVR, be sure to connect them securely. Reinstall rear cover Replace the rear cover and tighten the 4 bolts securely.
- Page 48 WIRING DIAGRAM...
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Page 50: Warranty
Warranty Limitations DuroMax/DuroStar Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. - Page 51 OWNER’S WARRANTY RESPONSIBILITIES: ● As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. DuroMax Power Equipment recommends that you retain all receipts covering maintenance on your small off-road engine, but DuroMax Power Equipment cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
- Page 52 WARRANTY (CONTINUED) 2. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
- Page 53 *Note: The parts list for equipment less than or equal to 80 cc only includes the fuel tank. **Note: As they relate to the evaporative emission control system. DuroStar Power Equipment will furnish with each new engine written instructions for the maintenance and use of the engine by the owner.
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Page 54: Contact Information
CUSTOMER SERVICE DuroStar Power Equipment is comitted to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROSTAR POWER EQUIPMENT... - Page 56 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX...