DuroStar DS7000Q Owner's Manual
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DuroStar DS7000Q Owner's Manual

Air – cooled diesel engine generator set
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OWNER'S MANUAL
Air – Cooled Diesel Engine Generator Set
Max Tool Customer Service
Email support@maxtool.com or Call 1-800-629-3325 (option 3)
Monday – Friday 7am to 5pm PST
Product Support
Email support@maxtool.com or Call 1-800-629-3325 (option 3)
Monday – Friday 7am to 5pm PST
This manual provides information regarding the operation and maintenance of these products.
We have made every effort to ensure the accuracy of the information in this manual.
We reserve the right to change this product at any time without prior notice.
1
(Product: information, application, service info & warranty questions)

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Summary of Contents for DuroStar DS7000Q

  • Page 1: Important Pre-Operation Information And Safety Tips

    OWNER’S MANUAL Air – Cooled Diesel Engine Generator Set Max Tool Customer Service Email support@maxtool.com or Call 1-800-629-3325 (option 3) Monday – Friday 7am to 5pm PST Product Support (Product: information, application, service info & warranty questions) Email support@maxtool.com or Call 1-800-629-3325 (option 3) Monday –...
  • Page 2 - - - - Diesel Series Generator Set - - - - Thank you for purchasing a DuroStar Diesel Series Generator. This manual explains how to operate and service your diesel generator. Please take the time to read it before operating your generator. Everyone who operates this generator must read and understand this manual.
  • Page 3 - - - - - - - - SAFETY TIPS - - - - - - - - WARNING: 1. Preventing electrical shock: The generator should be grounded to preventing electric shock. Never operate the generator or handle any electrical equipment while standing in water, while barefoot, while hands are wet, while in the rain or snow otherwise electric shock may result.

  • Page 4: Table Of Contents

    Table of Contents Important Pre-Operation Information and Safety Tips........2 Series Appearance Diagram ................5 1. Main Technical Specifications and Operation Circumstances ....6 1.1 Main Technical Specifications ..............6 1.2 Operation Circumstance ................7 2 Installation of Generator Set ..............8 3 Preparation for Starting ................

  • Page 5: Main Technical Specifications And Operation Circumstances

    MAIN TECHNICAL SPECIFICATION 1.1 Main technical specification Type of set DS7000Q Item Kind Single phase Frequency (HZ) Max power (kw) Max output (kiva) Voltage (AC) V 120/240 Self-excitation Brushless Revolution (rpm) 3600 Voltage (DC) V Current (DC) A Optional generator...

  • Page 6: Operation Circumstance

    CIRCUMSTANCE Meaning of type symbols ※ 6500 --G1 G 1: Default type, used for lights and other common usage Q: Low noise type Code of power Please confirm the model and functions of the generator set you purchased. For more detailed information, contact the dealer.

  • Page 7: Installation Of Generator Set

    INSTALLATION 2 Installation of Generator Set 2.1 Outdoor Operation Choose a location where the generator will not be exposed to rain, snow, or direct sunlight. Position the generator on a secure and level ground so it will not tip or slide down on a hill. Place the generator so that the exhaust fumes will not be directed towards anyone.

  • Page 8: Preparation For Starting

    DS7000 Volume Series 14.6 The effective 3.21 volume of fuel tank;(L) British gal) Type DS7000Q Volume 12.8 The effective 2.82 volume of fuel tank;(L) British gal) Caution: Do not let fuel level rise above Red Mark To check air filter element on silent model,...
  • Page 9 Don’t screw in the dipstick. Keep oil level between high (H) and low (L) levels. type DS7000 Series Volume DS7000Q Volume(L) 1.65 British(gal) 0.36 A. P.I Engine Service Classification We recommend A.P.I CD grade NOTE: Nothing affects the performance and durability of your diesel engine more than the lube oil you use.

  • Page 10: Inspection For Diesel Generator Set

    PREPARE FOR STARTING Caution: The machine has drained lube oil when it is delivered from factory. Fill the crankcase with oil before starting. 3.2 Inspection for the Diesel Generator 3.2.1 When the oil pressure goes down below safe level, 3.3 Bleed Air from the Fuel Line the system will automatically shut off the engine to avoid If the engine is having difficulty starting and the damaging while the ignition key is still in the ON position.

  • Page 13: Electric Start

    START GENERATOR 4.2 Electric Start 4.3 Battery Application (1) Disconnect all loads to generator. If your generator is used for the first time, you (2) Turn the main switch to “OFF” position. should fill electrolyte in the battery. For detailed (3) Turn the fuel cock to “ON”...

  • Page 14: Operation For Generator Start

    OPERATE YOUR GENERATOR If you find one of the above-mentioned issues, 5 Operation for Generator Set 5.1 Handle the Diesel Engine it is necessary to turn off machine. Please 5.1.1 Avoid overload contact the dealer. While your diesel engine is new, applications 5.3 Generator Operation Speed of heavy loading may shorten the engine’s life.

  • Page 15: Open The Machine Case Door

    OPERATE YOUR GENERATOR SET The slight variation has no appreciable effect in 6.Load application the operation of motors, lights, and most 6.1 Determine total electrical load appliances. Electronic equipment may be It is important to determine the total electrical affected if correct speed is not maintained. load before connecting to the generator.

  • Page 16: Start Electric Motors

    LOAD APPLICATION Use this chart to estimate the total load on your generator (b) These loads may require up to 15 minutes For determining generator load requirements to restart due to its normal build up of Device Running Watts 1700(a) compressor.

  • Page 17: Extension Wire

    LOAD APPLICATION (2) When connecting load to the generator, To hard start load such as an air compressor or equipment should be connected in order. air conditioner, consult the dealer to determine First connect heavy to light load to the max power. generator, then connect restive inductive Generator responds to severe overloading load, then re-restive load.

  • Page 18: Treat Machine With Double Voltage Output

    LOAD APPLICATION / STOPPING THE GENERATOR / GENERATOR MAINTENANCE NOTE: The DC output current should not 7 Stop the Generator Set be more than 8.3A, when charging the Disconnect all loads from the generator set. large capacity battery. The fuse from the Set the speed lever of the engine to the “RUN”...

  • Page 19: Maintenance

    MAINTENANCE 8 Maintenance 8.1 Regular maintenance To keep the generator in a good state, the periodic inspections and maintenances are very important. The generator set consists of a diesel engine, generator, control panel, frame and so on. For details about the inspection or maintenance, please refer to the relative operation and maintenance instructions.
  • Page 20 MAINTENANCE 8.1.1 Change lube oil Screw out the dipstick and remove the drain plug. Drain old lube oil while the lube is still hot. The drain plug is located at the bottom of the cylinder block. Fasten the drain plug then fill with the recommended lube oil.

  • Page 21: Maintenance For Long Time Storage

    MAINTENANCE / INSPECTION / REPAIR / TROUBLESHOOTING 8.1.9 Check and replenish electrolytes of 8.2.6 Clean and store in dry area. battery and charge. 9 Inspection, repair, and trouble shooting. This generator set uses a 12V battery. The 9.1 Doubtful points and problems electrolyte of the accumulator will be lost If you have any questions or problems during through continuous charging and discharging.
  • Page 22 INSPECTION, REPAIRS, AND TROUBLESHOOTING Cause Remedy Not enough Fuel Add fuel (Diesel) Fuel cock is not in the “ON” position Turn it to the “ON” position High pressure pump and fuel nozzle may Remove the fuel nozzle and clean or not be injecting enough fuel.

  • Page 23: Appendixes: List For Comments From Users

    Appendixes: list for comments from users Type Date of manufacturing Series number Item manufacturing Name of user Detailed address of user Detailed name of purchase place Condition of packing and unpacking Conditions of operation Conditions of parts wear Malfunction or problem Improvement opinion or request for generator...

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