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Summary of Contents for Charmhigh CHM-T530P
- Page 1 2016/10/25 PICK AND PLACE MACHINE CHM-T530P USER MANUAL V2.5-2.0-1.0 Technology Versus Future CHARMHIGH TECHNOLOGY LIMITED 长沙常衡机电设备有限公司 http://www.charmhigh.net...
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Page 2: Table Of Contents
CATALOGUE VERSION UPDATE ........................2 SAFETY MATTERS ........................3 MAIN PARAMETERS ........................4 MACHINE INTRO.......................... 5 START............................. 7 RUN ..............................8 6.1......................... 8 DIT WORK FILE 6.1.1. Component edit ......................9 6.1.2. Material Stack Edit ....................12 6.1.3. IC Tray edit ........................14 6.1.4. -
Page 3: Version Update
1. Version update DATE Description Version 2016-1-8 origin V2.5-2.0-1.0... -
Page 4: Safety Matters
2. Safety matters (1) Stay away from dust and wet. (2) Stay away from inflammables and explosives. (3) Put machine on a stable platform, if not stable will lose of accuracy. (4) Keep it away from child. (5) Don’t dismounting machine randomly, it will lose of accuracy or broke the machine. -
Page 5: Main Parameters
3. Main parameters Parameters Description Model CHM-T530P4 XYZ axis travel 760mm(X)×650mm(Y)×20mm(Z) PCB area 450mm(L)×330mm(W) Support component 0402,0603~5050, SOP, QFN,BGA Without vision: 8000cph Mounting speed With vision: 5500cph Accuracy 0.015mm Mounting head 4pcs Support max 30pcs 8mm pneumatic feeder ... -
Page 6: Machine Intro
4. Machine intro CHMT530P4 machine structure as below: PIC4-1 (1) Nozzles: 4pcs, Far left NO.1 nozzle &Far right NO.4 nozzle. (2) Down-looking camera: help positioning and for mark point calibration. (3) PCB clamping area (4) IC material stack: put some loose-packed ICs (5) Full Touch screen (6) Power: Mains supply, fuse inside it (7) Emergency button: press it will emergency stop, switch to right it will pop out and... - Page 7 (11) Feeder installation area (12) Pneumatic Feeder: standard Yamaha feeder 8mm,12mm,16mm,24mm.
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Page 8: Start
5. Start Power on, machine self-check and operation system start, below is home page. You can normal use it now. PIC5-1 (1) Alarm: on the left-side up triangle corner, used to check alarm detail and history. (2) Run: Used to manage and run the working file. (3) Test: Used to test the machine’s functions (4) Set: For machine settings (5) Statistic: Used to view statistics... -
Page 9: Run
6. RUN Home page --- Run, then you will see below image: PIC6-1 (1) Work file: current working file (2) New: create a new working file by yourself (3) Delete: delete work file (4) Edit: Edit the selected working file (5) Load: loading the selected working file and go to start running (6) Back: on the right-side up corner of the screen, used to back to last page. -
Page 10: Component Edit
PIC6-2 6.1.1. Component edit As above picture: (1) Component list (2) Add : add a new component on the end of the sheet (3) Insert: insert a new component before current component. (4) Delete: delete a component (5) Edit: edit the selected component (6) Save: after amend the component list you need to save, if not save in time, the save button will twinkle, then press the button and save, the twinkle end. - Page 11 PIC6-3 (1) Component number: on the left-side up corner (start from No.0). Press it you can select the component number. (2) Comp. ID: unique number, it won’t have 2 same comp. ID in one work file. M Stack: stack 1-30 is for feeder, stack 61-80 is for user-defined IC, stack 81-100 is for IC tray.
- Page 12 (11) Skip comp: means not place this component (12) Vacuum detect: means forbid throwing materials due to lack of vacuum. (Note: if no component, this function also valid, for some flat surface component, we suggest enable this function (such as cylindrical led component 4148, it can prevent misunderstand throwing materials) (13) Enable vision: means open vision positioning, if turn off, the speed will...
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Page 13: Material Stack Edit
Left-up corner right-down corner Note: use this way of positioning, don’t view printing silk frame, silk printing not accurate, you need to view the bonding pad. (4) Move: “L” for low speed, “H” for high speed. (5) Set: press it for save position changes 6.1.2. - Page 14 PIC6-6 Stack ID: 1-30 for feeder, 61-80 for user defined IC, 81-100 for IC tray. If edit the stack ID, all the component will be changed as well. X/Y offset Height: function the same as “component edit” as above. Speed: function the same as “component edit” as above. Comments Ec size X/Y: this setting used with vision calibrate, 0 means full screen search, otherwise it will search 2 times length of the side of the bigger component of X or...
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Page 15: Ic Tray Edit
PIC6-7 IC Tray edit 6.1.3. IC tray stack number from 81-100, IC tray fixed on the holding area, same type of IC put inside the tray with array shape, machine will pick the IC from left to right, down to up. IC tray edit image as below: PIC6-8 The stack number is from 81 -100, IC tray edit image as below:... -
Page 16: Panel Edit
PIC6-9 (1) First IC center coord. X/Y: on the left-down side corner; (2) Last IC center coord. X/Y: on the right-up side corner； (3) X/Y direction number: The number of X/Y direction on IC (4) Start IC number: from number 0, IC number from left to right, up to down, when running, machine will start from your selected IC number. - Page 17 PIC6-10 Above picture, one line for one PCB, X and Y for origin point coordinate. 6.1.4.2. Array Array way image as below: PIC6-11...
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Page 18: Pcb Calibrate
“Add skip”, it can skip some PCB and not mounting this PCB. “Create single” used to all the small PCB expand to one PCB, and save into a new work file. This function means you can adjust one single component in this new PCB. New work file will show “Single”... -
Page 19: Run
PIC6-13 6.2. Run After work file completion, now you can run this file! Image as below: PIC6-14 (1) Comp. ID (2) PCB ID: display current panel’s quantity. - Page 20 (3) Comp. cnt: component count. (4) PCB cnt: PCB count. (5) Ave. speed: average speed, cph. (6) Time cnt: time count. (7) Tray start: set the start number for IC tray Up-looking camera: press it will show the component by up-looking camera Working lamp (10)
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Page 21: Test
7. Test Test used to test if each function in normal condition, you can’t edit in this page: PIC7-1 (1) M Head 1/2 (2) Vacuum 1/2 (3) Rotate 1/2: press it rotate 180 degree; (4) Blow 1/2 (5) Up work light (6) Down work light (7) Work light (8) Material stack position: press it to selected pick position... -
Page 22: Set
8. Set PIC8-1 (16)Vacuum detection: if you turn off vacuum detection, machine will not detection of pick failure, and also not throwing materials. (1) Visual assist: close it will have no vision function (2) Visual lack detect: if you turn on this function, system will pick again when it detects lack of materials. -
Page 23: System Set
8.1. System set PIC8-2 (1) Up camera position calibrate: when you start you new machine for the first time, you need to calibrate the up camera, it is very important for mounting accuracy. Steps as below: Press it machine open up-looking camera and image as below:... - Page 24 PIC8-3 Put the black board on the up-looking round camera---------adjust the board’s position-------- make the two center points matching --------press set go to next step-------machine change to down-looking camera automatically------next display will show as below: PIC8-4 Press arrow to move the head --------make the down-looking camera match the black board cross check ------- press set ------- calibrate done.
- Page 25 PIC8-5 (6) TS calibrate (touch screen calibrate): after calibration, the system will restart. (7) Backup/restore (8) Save: used to save all system setting. Note: if just changed the setting but not saved, then the setting only valid one time, next time after start machine, the setting will back to the previous setting.
- Page 26 PIC8-6 Vacuum1-Suck gas: nozzle 1/2 change to suck gas condition, you can use your finger to block the nozzle tip, then you can see the changing current pressure. So that you can check if the vacuum pump in good condition. Vacuum2-Blow gas: change to nozzle1/2 to Blow gas condition.
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Page 27: Backup And Recovery
current vacuum value smaller threshold value2 (and also bigger than threshold value1), then machine will detect suction bad, and machine will throw material then suck again. Or else that means suction good, machine will continue mounting. Note: threshold value1 MUST bigger than the vacuum value when machine at no suction condition;... -
Page 28: File Manage
9. File manage Manage the CSV file which generate from PCB software, and also the work file. PIC9-1 (1) File convert: Machine can not directly use the CSV file from PCB software. You need to convert the CSV file to DPV file which machine can be recognize. - Page 29 (2) Set PCB origin, figure as below, note, for top layer setting origin in left bottom corner of PCB, for bottom layer setting origin in bottom right corner of PCB and check mirror image option when converting; PIC9-2 (3) Image as below, select “File”-“Assembly Output”-“Generates pick and place for files”...
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Page 30: File Convert
PIC9-3 Image as below, select “CSV” and “Metric” in popup dialog box, click “OK” to finish. PIC9-4 9.2. File convert After generate the CSV file, all of generated CSV files in system are displayed in the list, then convert it to DPV file, picture as below:... -
Page 31: Csv File
PIC9-5 (1) Open: select the CSV to convert; (2) Delete: delete selected CSV file. 9.2.1. CSV File After selected one CSV file, display as below, all the components information included. PIC9-6 (1) Edit: edit information of selected component;... -
Page 32: Material Stack Station List
(2) Delete: delete selected component; (3) Convert set: Set convert to the top of the device or the underlying device, (the underlying device can set whether mirror or not.) (4) Convert: Convert CSV file to DPV work file, 9.2.2. Material stack station list Image as below, stack was generated according to the comment of the CSV file. -
Page 33: Components List
9.2.3. Components list PIC9-8 (1) Edit: Edit selected component; (2) Delete: Delete selected component; (3) Resort ID: The device number starting from 1 in ascending order; (4) Use dual nozzle1: Use nozzle1 and nozzle2 pick component in same material stack. NOTE: All components must 1,2,1,2... in order. (5) Use dual nozzle2: Means nozzle1 take component of stack1 and nozzle2 take component of stack2, then placing to two components. - Page 34 PIC9-9...
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Page 35: Log
Log list as below, it records all the history of mounting. PIC10-1 (1) Log list: Each line records information of one running time; (2) Record: image as below, displays the detail running information: PIC10-2... -
Page 36: System Log
System log System log used to view all kinds of records generated by the system, image as show below. PIC11-1... -
Page 37: Maintenance
Maintenance 1. Close power switch and air source after working done, clearing the machine. 2. Add some grease to the bearings regularly according to actual condition, make sure machine working in smooth condition. -
Page 38: Warranty
3. Warranty Warranty range: SMT machine itself; Warranty period: 12 months; If there are problems in using, please contact us promptly, don’t repair by yourself to avoid damage to machine, or will lose your warranty; If accessories are breakdown, we will send a new one to you after receiving the broken one;...
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