PEMTECH PT920-8FG Operator's Manual

8 channel gas monitor & controller

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MODEL PT920-8FG
8 CHANNEL
GAS MONITOR & CONTROLLER
Operator's
Manual
Revision 2.0
March 2005
Pem-Tech, Inc.
Houston, Texas
U.S.A.

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Summary of Contents for PEMTECH PT920-8FG

  • Page 1 MODEL PT920-8FG 8 CHANNEL GAS MONITOR & CONTROLLER Operator’s Manual Revision 2.0 March 2005 Pem-Tech, Inc. Houston, Texas U.S.A.
  • Page 2 NOTICE PEM-TECH INCORPORATED SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS MADE HEREIN, NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL LIMITED WARRANTY Pem-Tech, Incorporated warrants all the equipment to be free from defects in workmanship and material.
  • Page 3 SERVICE POLICY Pem-Tech has service facility at the factory. For all the repairs contact at our toll free number 1-800-379-3894 or visit our website www.pem- tech.com For all repairs call us for a Return Material Authorization number (RMA). Inform us briefly the nature of the problem and obtain shipping address. Properly pack the equipment before shipping.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Specifications Specifications for PT920-8FG Rack assembly Specifications for Model PT920 Series Control monitor Overview Programmable Relays Figure 1. PT920 Control module Front Panel diagram Installation and Startup Figure 2. PT920-8FG Enclosure dimension Figure 3. System Overview drawing,...
  • Page 5: Specifications

    SPECIFICATIONS For PT920 Rack Assembly with Power Supply MOUNTING: Wall or Panel Mount ENCLOSURE: NEMA 4X Fiberglass Enclosure with clear window DIMENSIONS: 14”H x 12”W x 7”D WEIGHT: 18 Lbs. -40 °F to +170 °F. (-20 °C to +70 °C.) OPERATING TEMPERATURE POWER INPUT:...
  • Page 6: Specifications For Model Pt920 Series Control Monitor

    SPECIFICATIONS For PT920 Control Module Display Range: 0 to 99 for Toxic and Combustibles 0 to 25.0 % for Oxygen deficiency ( 3 Digit Display) Input Signal: 4-20mA Relay Ratings: 4 each Form C type relay contacts Rated 5 Amps each Low, High, High-High, and Malfunction Field programmable alarm levels, Latching or non-latching, Normally open or Normally...
  • Page 7: Overview

    OVERVIEW Pem-Tech model PT920 is a microprocessor based single channel monitor that utilizes the latest digital design techniques in instrumentation. The monitor uses an 8-bit high speed RISC processor with a highly accurate analog to digital logic. The controller module receives the signal from remote gas transmitters and displays the gas concentration.
  • Page 8 THUMB SCREW MODEL PT 920 DIGITAL DISPLAY HIGH LEDs FOR VISUAL ALARM INDICATION HI−HI MALF PUSHBUTTON SWITCH FOR ALARM RESET RESET NORMAL ALARMS BYPASS TOGGLE SWITCH FOR ALARM BYPASS HOUSTON, TX MODULE HANDLE Figure 1: PT920 Series Control Module...
  • Page 9: Installation And Startup

    PT920 Enclosure must be installed in a safe area. Figure 2 shows the mounting holes for the fiberglass enclosure. PT920-8FG rack assembly can house up to eight (8) PT920 series control modules. On the front panel a captive screw is provided to secure the control module to the rack.
  • Page 10 RELAY CONTACTS 10A EACH LOW − H2S SENSOR INPUTS LOW − LEL & CH1 THRU CH8 HIGH COMMON HIGH−HIGH ALARM & SENSOR FAIL RELAY CONTACTS. RELAY RATINGS 5 AMPS Figure 3. PT920-8FG Connection board with 8 PT920 Series control modules installed...
  • Page 11: Connecting Sensors To Monitor

    A black terminal block is provided at the lower left corner inside the enclosure. The connections on the terminal block are labeled L N G. Connect the external AC power to this terminal. If the unit is powered by DC, connect 24 VDC supply to the 2 pin green terminal labeled DC power input on the termination board.
  • Page 12 LOW LEL LOW H2S HIGH HI−HI FAIL CH−8 CH−7 CH−6 CH−5 CH−4 CH−3 CH−2 CH−1 Figure 4. Remote Sensor connection and typical Alarm wiring...
  • Page 13: Startup

    Start Up Follow the instructions below for normal unit operation. 1. Complete the mounting and wiring procedures described in earlier sections. 2. Follow gas sensor & transmitter operation manual for proper wiring of sensors with the monitor. 3. Verify all the wiring connections to be correct and secure. 4.
  • Page 14: Normal Operation And Alarms

    NORMAL OPERATION AND ALARMS During normal operation each control module will display the current gas concentration on the display. If the sensor reading is below alarm level then all the alarm relays and the visual alarm LED indicators on the front panel should be off.
  • Page 15: Alarm Bypass

    Alarm Bypass When the control module is in alarm Bypass mode all the relays on the module are inhibited. The relays will not be activated however, the visual alarm LED indicators will be function and flash once every seconds if the gas reading exceeds the alarm level.
  • Page 16: Programming Alarm Levels

    Programming Alarm Levels 1. Move the toggle switch on the front panel to BYPASS position. 2. Press and hold the pushbutton switch (above the toggle switch) until the Low alarm LED starts flashing. Release the switch. 3. While the LED is flashing the display will show the current alarm level.
  • Page 17: Setting Alarms As Latching Or Non-Latching

    Setting Alarm as Latching or Non-Latching The alarms can be set as latching or Non-Latching by setting the Dip- Switch located on lower left corner of the control module. See figure 5. The dip-switch is labeled as Relays with arrow indicating the switch selection for latching or non-latching.
  • Page 18 Figure 5. PT920 Control Module...
  • Page 19: Malfunction Condition

    Malfunction Condition The malfunction alarm is activated when the 4-20ma analog output from the sensor transmitter falls below 2.0mA. This is caused if the sensor requires calibration. The malfunction also occurs if wires connecting the sensors are broken. The fault relay is always non-latching and has a common alarm contacts on the main connection board.
  • Page 20: Parts List

    Parts List Part Number Description C- 994 117/230VAC to 24 VDC power C- 480 Replacement card guide C-127 Mini Sensor Fuse PT920 Series Control Modules PT920-H Model PT920 Control Module for H2S sensor PT920-L Model PT920 Control Module for LEL sensor PT920-OXY Model PT920 Control Module for oxygen sensor PT920-SO2...

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