1. Manuals
  2. Brands
  3. IPC Manuals
  4. Industrial Equipment
  5. Echo Series
  6. Setup & operational manual

IPC Echo Series Setup & Operational Manual

Injection molder
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Injection Molder
Setup & Operational Manual
I l l i n o i s P r e c i s i o n C o r p .
1 2 0 0 5 E . D a v i s L a n e
P : 8 1 2 - 7 3 5 - 2 4 0 1
F : 8 1 2 - 7 3 5 - 4 2 1 8
R e v 1 . 6

Advertisement

Table of Contents
loading

Related Manuals for IPC Echo Series

Summary of Contents for IPC Echo Series

  • Page 1 Injection Molder Setup & Operational Manual I l l i n o i s P r e c i s i o n C o r p . 1 2 0 0 5 E . D a v i s L a n e P : 8 1 2 - 7 3 5 - 2 4 0 1 F : 8 1 2 - 7 3 5 - 4 2 1 8 R e v 1 .
  • Page 2 Rev 1.2 04/11/2011 Author: Joshua W. George A general build of the ECHO series manual, first series distributed. Rev 1.5 04/15/2011 Author: Joshua W. George Build up of Table of Contents and added How To’s. Rev 1.6 06/21/2011 Author: Joshua W. George Fixed some errors in the calibration section, updated some wire numbers, and replaced some screen shots with new.
  • Page 3 ECHO SERIES Rev 1.6...

  • Page 4: Table Of Contents

    SOFT KEYS ............................26 SCREEN KEYS ............................. 27 SCREEN CAPTURE ..........................27 SCREEN NUMBER ..........................28 USB & MEMORY STICK PORTS ......................28 OPERATOR CONTROLS......................... 29 HYDRAULIC CONTROLS ........................29 LOCATION OF HEAT EXCHANGER ..................... 30 ECHO SERIES Rev 1.6...
  • Page 5 HEATS ..............................47 H EN (HEAT ENABLE) ........................47 SP1/SP2..............................47 TEMP WATCHDOG ..........................48 LO ALARM ............................48 HI ALARM ............................48 DEV +/- (DEVIATION +/- ALARM) ....................48 INJECTION PROFILE ..........................50 POSITION 13 ............................51 ECHO SERIES Rev 1.6...
  • Page 6 SHUTTLE TIMERS ..........................70 SHUTTLE INITIALIZE TIMERS ......................70 MANUAL TIMERS ..........................70 ALL MACHINE TIMERS ......................... 71 FUNCTION TIMERS ........................... 71 INJECTION TIMERS ........................... 72 Section 4 – MACHINE SET-UP ........................74 HOW TO ADJUST/SET PRESSURES ..................... 75 ECHO SERIES Rev 1.6...
  • Page 7 HOW TO ADJUST BARREL MICRO SWITCH ..................89 Section 5 - ADDITIONAL SCREENS ......................91 Section 6 – MACO I/O DESIGNATION ....................... 94 Section 7 – ECHO SERIES PARTS ....................... 98 FRAME ..............................105 INJECTION CYLINDERS ........................106 HEATER BANDS ........................... 106 REAR OF FRAME ..........................
  • Page 8 WATER MANIFOLD OPTION ......................127 RAMP OPTION ............................. 128 HOSE ORDER FORM (PLEASE MAKE COPIES) ..................130 ECHO SERIES Rev 1.6...
  • Page 9 ECHO SERIES Rev 1.6...

  • Page 10: Section 1 - Uncrating & Installation

    Section 1 – UNCRATING & INSTALLATION ECHO SERIES Rev 1.6...

  • Page 11: Introduction

    INTRODUCTION The IPC injection mold press utilizes a Windows based microprocessor Eurotherm MACO Compact Controller. It is recommended that the production engineer read this manual and the Eurotherm manual, and become familiar with the overall machine operation. Any machine subjected to continuous production work may develop malfunctions.
  • Page 12 The dual function oil gauge measures both oil level and oil temperature. It is located at the front lower left side of the machine. The pump must be primed before starting the motor. WARNING: Never operate machine when the OIL LEVEL GAUGE shows less than minimum oil level. ECHO SERIES Rev 1.6...

  • Page 13: Barrel Cylinder Installation (Optional)

    Make sure that the small 5/16” holes in the barrel cylinder plate lines up with the guide rods. 3. Now install and tighten the two 5/16 screws through the barrel cylinder plate and into the end of the guide rods. ECHO SERIES Rev 1.6...

  • Page 14: Shot Size Sensor Installation

    Make sure the cable is not in the way of the hoses. 4) Adjust the shot size sensor so that it is square with the machine and that the tip is “just” touching the screw housing plate. ECHO SERIES Rev 1.6...

  • Page 15: Power Requirements

    480v, 20 amp 3 phase service with ground and optional 3 KVA transformer. If optional transformers were not ordered with machine, wiring should be performed by a qualified individual who is familiar with all local electrical codes for standard industrial installation. ECHO SERIES Rev 1.6...

  • Page 16: Electrical Installation

    22 amps. 3. Connect ground to ground terminal strip just left of main disconnect. 4. Connect neutral to neutral terminal strip just left of main disconnect. 5. Follow the procedures on "Testing Electrical Installation". ECHO SERIES Rev 1.6...

  • Page 17: Installation With 240V

    2. The B Phase (Wild Phase) should be connected to the center terminal (L2). 3. The motor controller setting should be adjusted to 22 amps. 4. Connect ground to ground terminal strip. 5. Connect neutral to the neutral terminal strip. 6. Follow the procedures on "Testing Electrical Installation". ECHO SERIES Rev 1.6...

  • Page 18: Testing Electrical Installation

    2. The next breaker to turn on is for the Maco Controller (second from left, 3A DC). 3. Then turn on the Op Station breaker (far left 2A DC). 4. You may now turn the remaining circuit breakers on. ECHO SERIES Rev 1.6...

  • Page 19: Water Heat Exchanger For Oil Cooling (Standard)

    The water heat exchanger should be connected to a water cooling system if the oil temperature exceeds 120 degrees Fahrenheit. AIR HEAT EXCHANGER FOR OIL COOILING (OPTIONAL) The air heat exchanger is an optional installation that requires no additional hookups. ECHO SERIES Rev 1.6...

  • Page 20: Water Manifold With Rotating Union (Optional)

    DISCONNECTING DEVICES FROM WATER 1) Turn off water. 2) Relieve pressure from water lines. 3) Blow out water lines. This is necessary to prevent water from leaking down into the table. 4) Disconnect water lines from device/s. ECHO SERIES Rev 1.6...

  • Page 21: Installation Of Power For Mold Heater Carousel (Optional)

    The mold heater carousel disconnect cabinet is located on the right side of the upper frame. 1) Connect a 240 volt 30 amp 3 phase service to L1, L2, and L3. 2) Connect ground to cabinet. 240 VOLT 30 AMP 3 PHASE ECHO SERIES Rev 1.6...
  • Page 22 ECHO SERIES Rev 1.6...

  • Page 23: Section 2 - Systems

    Section 2 - SYSTEMS ECHO SERIES Rev 1.6...

  • Page 24: Component Layout

    COMPONENT LAYOUT Light Curtain Hopper Injection Barrel Operator Station Hard Guard Table Push Buttons Push Buttons Knockouts Electrical Box ECHO SERIES Rev 1.6...

  • Page 25: Display

    If operating at Security Level 4, Security Level 1, 2, 3 & 4 screens (or Paths) appear. Note that once a screen is displayed, only those setpoints can be changed which have an assigned security level less than or equal to the operating security level. ECHO SERIES Rev 1.6...

  • Page 26: Moving Through The Screens

    "Page" key (the slightly larger key to the left of the Soft Keys) once will cause the page 2 Soft Keys (if there are any) to appear. Pressing the Page key a second time will cause the page 3 Soft Keys - which contain the system paths (if there are any) to appear. ECHO SERIES Rev 1.6...

  • Page 27: Screen Keys

    SCREEN CAPTURE The Screen Capture key is used to take a complete screen shot of the active screen and all variables. The file is saved on the compact flash. Please reference the Eurotherm manual for more details. ECHO SERIES Rev 1.6...

  • Page 28: Screen Number

    Sandisk USB Cruzr Micro series (1G through 4G) USB Sticks. The compact flash card is currently a 2G SanDisk Compact Flash Ultra II. Note, it is important to get the “Ultra II” since it is a higher speed version than the standard model - slower write speeds could cause problems. ECHO SERIES Rev 1.6...

  • Page 29: Operator Controls

    "typical" operation. Adjustment is normally not necessary. (Figure shows side panel open) The snubber valve on the back of each gauge should only be opened when making adjustments or troubleshooting. This will help extend the life of the gauges. ECHO SERIES Rev 1.6...

  • Page 30: Location Of Heat Exchanger

    The Heat exchanger is located at the rear of the hydraulic power unit. LOCATION OF THE OIL FILTER The spin-off oil filter is located on the left side, as seen from the front of the machine. ECHO SERIES Rev 1.6...

  • Page 31: Rotary Mold Table

    12 The knock-out position is referred to as machine position The rotary table with a mold mounted on any table position may rotate, stop, and resume rotating to any one of the 4 machine positions. ECHO SERIES Rev 1.6...

  • Page 32: Shot Size Sensor

    The shot size sensor is mounted to the top of the guide rods on the rear of the machine. PRESSURE TRANSDUCER The pressure transducer is mounted on the left side of the machine on the injection cylinder. ECHO SERIES Rev 1.6...

  • Page 33: Sprue Trimmer

    SPRUE TRIMMER The Sprue trimmer uses an air cylinder with a tool steel blade to remove plastic residue left at the top of the mold fill hole. ECHO SERIES Rev 1.6...

  • Page 34: Water Manifold With Rotating Union (Optional)

    WATER MANIFOLD WITH ROTATING UNION (OPTIONAL) The water manifold located in the center of the table allows for proper mold cooling. Do not use any exterior bracing which would prevent the housing from rotating. ECHO SERIES Rev 1.6...

  • Page 35: Mold Heating Carrousel (Optional)

    For more information, refer to the Temperature Controller Manual. Temperature Note: The light just below Controller brand the switch and the output may vary. LED on the Temperature Controller should be on together and off together. ECHO SERIES Rev 1.6...
  • Page 36 ECHO SERIES Rev 1.6...

  • Page 37: Section 3 - Screen Set-Up Procedures

    Section 3 – SCREEN SET-UP PROCEDURES ECHO SERIES Rev 1.6...

  • Page 38: Modes Of Operation

    If no position is selected the machine will default to the #1 positions Shot size. Upon exiting from the barrel position, the mold will Trim and Knockout, if selected to, and stop at the Unload/Load position for the amount of time specified. ECHO SERIES Rev 1.6...

  • Page 39: Purge

    Top Frame. You may only use shuttle mode across two mold positions 180 degrees apart and may only shuttle them with injection on the right side of the table rotation. ECHO SERIES Rev 1.6...
  • Page 40 CHANGE TABLE ROTATION POSITION SOFT KEYS In Standby mode, check your rotation and function of Shuttle. Be sure that the rotation is utilized on the right side of the machine and that Shuttle is working properly. ECHO SERIES Rev 1.6...
  • Page 41 From the Table Selections screen you will see a “D” on your individual pivot position representing the positions selected to change direction. SELECTED TO CHANGE DIRECTION ECHO SERIES Rev 1.6...

  • Page 42: All Molds Mini Screen

    Think of this time as your overall process time. Injection occurs within this time and the table will not rotate until this time expires, unless the clamp is not enabled. If the clamp is not enabled then the Injection Time denotes the overall process time. ECHO SERIES Rev 1.6...

  • Page 43: Load/Unload Time

    If Back Pressure is enabled, this setpoint will put added pressure on the injection cylinders while the screw is recovering. The max pressure setting for Back Pressure is 100 PSI. Enable/Disabling of Back pressure is done on the Setup Selections screen. BACK PRESSURE ENABLE BACK PRESSURE SET POINT ECHO SERIES Rev 1.6...

  • Page 44: Prod. Cnt (Production Counter)

    Operational and Cycle modes are active. ALARM This alarm warning specifies that an alarm exists on the machine. The Alarm warning will stay active until the alarm is corrected and the Alarm Reset button is pushed. ECHO SERIES Rev 1.6...

  • Page 45: Daisy Dial

    It will set Shotsize to the 1 Shotsize of the next mold selected, Position 1’s 1 Shotsize if no mold is selected to mold, or the 1 Shotsize of the current position under the barrel if in Purge mode. ECHO SERIES Rev 1.6...
  • Page 46 #1. The optimal setup allows the machine to be power upped and shut down with the #1 position under the barrel. This cancels the need to Home the machine for each cycle of power. ECHO SERIES Rev 1.6...

  • Page 47: Heats

    SP2 is a secondary setpoint that is utilized when operation is suspended, but allowing the heats to drop to room temperature is not desired, or if the Watchdog Timer reaches its setpoint. Toggle between the two Setpoints by the SP1/SP2 toggles. ECHO SERIES Rev 1.6...

  • Page 48: Temp Watchdog

    SP2 while keeping the other zones at SP1. Generally, the Compact Maco has a tight tolerance of PID tune already. Leaving the tuning function to Autotune is recommended. ECHO SERIES Rev 1.6...
  • Page 49 But, a Temp Tune Help screen and Eurotherm Maco CD is available to help guide setup, if need be. ECHO SERIES Rev 1.6...

  • Page 50: Injection Profile

    You can access individual positions by page 1 & 2 of the Soft Keys on most screens and from the Table Selection screen from the position toggles on the outer edges. POSITION POSITION 13 TOGGLE ECHO SERIES Rev 1.6...

  • Page 51: Position 13

    Any values, other than zero, entered on the Position 13 Settings page will be sub sequentially copied to all molds upon selecting Enter/Accept. A zero value has to be entered on an individual injection process screen. All Injection Process variables, besides Change Table Direction, are easily copied to every mold. ECHO SERIES Rev 1.6...

  • Page 52: Setting Up A Profile

    Shotsize is utilized but is not reached then the process will never transfer to Stage 2. It will continue to hold in Stage 1 until the Injection Time times out. Note, If the Injection Time is too low some of the process may also be bypassed. ECHO SERIES Rev 1.6...

  • Page 53: Shotsize

    Shuttle mode and another position 180 degrees off should also be selected to Change Table Direction. If activated, a corresponding “D” will display on the Table Selection screen beside the Position toggles that represent that position. ECHO SERIES Rev 1.6...

  • Page 54: Setup Selections

    RIGHT MC BYPASS (RIGHT MICROSWITCH BYPASS) This toggle bypasses the right microswitch located under the table, if the switch becomes misaligned or malfunctions. If bypassed, the table will rotate using the Retract Duration timers located on the Table Timers screen. ECHO SERIES Rev 1.6...

  • Page 55: Ko Limit Sw (Knockout Limit Switch Bypass)

    This toggle bypasses the Knockout limit switch located on the Knockout cylinders, if it malfunctions. If bypassed, the Knockouts will run for the time specified by the Knockout Duration timer located on the Machine Timers screen. ECHO SERIES Rev 1.6...

  • Page 56: Machine Monitor

    The Machine Monitor screen gives you an easy reference point to several process and machine values as well as the Production Count and the Production Clear toggle. All values on this screen are values only, not setpoints, and are unchangeable from this screen. This screen is for reference use only ECHO SERIES Rev 1.6...

  • Page 57: I/O Cr Status

    “On State” of that Function. CR NUM The CR Number column is a setpoint column that accepts inputs of CR numbers. Once that CR number is entered, an asterisk will activate if that CR is in the “On State”. ECHO SERIES Rev 1.6...

  • Page 58: Security Change

    Be sure to document, remember, and/or store all passwords in a safe location. It would be beneficial to leave the IPC Phone Number 735-2401 as a level 4 password for troubleshooting purposes if there was a need to contact our Service Department.
  • Page 59 Example; the picture below, the Heater Watchdog timer timed out on February 25, 2011 at 9:15 p.m. The security level during this alarm was level 4 and it was the first password in level 4. The first password in level 4 security is password #121. ECHO SERIES Rev 1.6...

  • Page 60: Alarm Log

    Alarm Log screen. If the alarm is not corrected within the bypass time specified the alarm will vector you back to the Alarm Log screen. ECHO SERIES Rev 1.6...

  • Page 61: Managing Recipes

    Recipe 0 (Zero) is the active recipe on the system and the current Powerup Recipe, if no changes to the process has been made. There is no distinction between Recipe 0 and Powerup Recipe. Save Recipes often, and if changes have occurred Save Powerup as well. ECHO SERIES Rev 1.6...
  • Page 62 Start/End line # from the database of the device specified, and selecting copy, multiple recipes can be transferred to any device at one time. Please refer to the Eurotherm Maco Manual for internal system file structure and further instructions. ECHO SERIES Rev 1.6...

  • Page 63: Calibration

    4. Purge the machine by pushing the Cycle Start button. 5. While purging and the stroke of the screw is in the fully down position disable the pump by pressing the E-stop button. 6. Clear all errors and return to the Analog Cal/Setup screen. ECHO SERIES Rev 1.6...
  • Page 64 5. Reinstall The BOSCH card. 6. Turn on machine power leaving the Electrical Cabinet door open. 7. Select Standby mode. 8. Locate the Purge Block under the barrel. 9. Bring heats up to temperature. 10. Select Purge mode. ECHO SERIES Rev 1.6...
  • Page 65 20. Press and hold the Cycle Start button and adjust potentiometer labeled Zero Pressure (refer to drawing of the BOSCH card) for 400 PSI on the Injection Pressure gauge. 21. Recheck for 1400 PSI again. 22. If it is not at 1400, return to step 18. ECHO SERIES Rev 1.6...
  • Page 66 32. Continue adjusting and purging until the screw stops moving down into the barrel. The screw Zero Speed adjustment can be affected by the type of material, condition of the material, and the temperature of the material. Calibration for the Pressure and Speed Proportional outputs are complete. ECHO SERIES Rev 1.6...

  • Page 67: Rld Viewer

    The Logic Display will show logic runs that are duplicates of the logic runs that run the machine. COLOR CODING All states are viewed as being either on or off. Color coding of On/Off states distinguish the two. ECHO SERIES Rev 1.6...

  • Page 68: Show/Hide Labels

    Labels can be turned on/off to help further diagnose problems; addresses replace labels when turned off. INCREMENT The Increment toggles allow different scrolling options in the Logic Display. FIND The Find toggles will jump to a particular CR or Line number in the logic. ECHO SERIES Rev 1.6...
  • Page 69 CCW L MC DELAY – Delay once the left Microswitch is activated before the RPB Cylinder activates, while rotating CCW. CCW R MC DELAY - Delay once the right Microswitch is activated before the RPB Cylinder activates, while rotating CCW. ECHO SERIES Rev 1.6...

  • Page 70: Shuttle Timers

    MT RETRACT DELAY - Delay before the Rack Cylinder retracts. MT EXTEND DURATION – How long the Rack Cylinder is given to extend, no Microswitch. MT RETRACT DURATION - How long the Rack Cylinder is given to retract, no Microswitch. ECHO SERIES Rev 1.6...

  • Page 71: All Machine Timers

    6 o’clock table position. This time is only beneficial in Continuous mode. Pressing Cycle Start while the safeties are clear will cancel this time and allow the table to continue rotating back to the injection position. Also found on the All Molds mini screen. ECHO SERIES Rev 1.6...

  • Page 72: Injection Timers

    Injection cycle, should be activated before the Injection Cycle begins. SCREW DELAY – Delay before the Screw Motor will Activate after the Injection Cycle ends. SCREW OVERTIME – How long the screw is given to reach Shotsize before an alarm is tripped. ECHO SERIES Rev 1.6...
  • Page 73 ECHO SERIES Rev 1.6...

  • Page 74: Section 4 - Machine Set-Up

    Section 4 – MACHINE SET-UP ECHO SERIES Rev 1.6...

  • Page 75: How To Adjust/Set Pressures

    This can be accomplished by using Manual Mode or by manual spooling the solenoids. The snubber valves on the back of each gauge should only be opened when making adjustments or troubleshooting. This will help extend the life of the gauges. FACTORY SETTINGS ECHO SERIES Rev 1.6...
  • Page 76 RPB (RACK PULL BACK) 100 PSI CLAMP 600 PSI EJECTORS (KNOCKOUTS) 150 PSI RACK 150 PSI LPM (BARREL) 250 PSI CAUTION: ANY DRASTIC DEVIATIONS FROM THESE SETTINGS MAY CAUSE MACHINE MALFUNCTIONS, COMPONENT/MOLD DAMAGE, OR SEVERE BODILY HARM AND/OR DEATH. ECHO SERIES Rev 1.6...

  • Page 77: How To Adjust The Main Relief Valve

    3 Check the pump high pressure setting. 4 Adjust the high pressure setting if needed. 5 Adjust stud counter-clockwise until the pump gauge starts to drop. 6 Turn stud one turn clockwise and tighten jam nut. RELIEF VALVE ECHO SERIES Rev 1.6...

  • Page 78: How To Remove The Barrel Cylinder (Optional)

    1. Remove the two 5/16 screws that attach the barrel cylinder plate to the end of the guide rods. 2. Completely loosen the cylinder shaft from the top plate with a 13/16 open end wrench. 3. Remove the barrel cylinder from the top plate. ECHO SERIES Rev 1.6...

  • Page 79: Cleaning The Nozzle - Thermoplastics Only

    5. If spring type clean nozzle die spring. Or replace spring, if weak. 6. Apply anti-seize to thread of nozzle body. 7. If spring type, place spring on nozzle assembly and then replace in end cap. ECHO SERIES Rev 1.6...

  • Page 80: How To Adjust The Ejector Cylinder Sensor

    NOTE: If more travel is needed than the sensor allows either an adjustment must be made to the ejector plate in the mold, or the sensor must be bypassed and the activation duration of the ejectors must be properly adjusted. ECHO SERIES Rev 1.6...

  • Page 81: Light Curtain

    6. Once the alignment is finished verify that the Light Curtain LED output activates/deactivates properly. 7. Select the laser button on both the transmitter and receiver to deactivate the laser pointer. ECHO SERIES Rev 1.6...

  • Page 82: Lubrication

    There are 11 grease fittings on the upper frame. Ten (10) are found from the back of machine and one (1) from the front. GREASE FITTINGS GREASE FITTINGS GREASING THE TABLE There are 5 grease fittings on the table. GREASE FITTINGS ECHO SERIES Rev 1.6...

  • Page 83: Hydraulic Oil

    The spin-off oil filter is located on the left side, as seen from front of the hydraulic power unit. Replace it every 640 hours. To remove, with pump off, just turn counter-clockwise as viewed from bottom of filter. ECHO SERIES Rev 1.6...

  • Page 84: Screw Or Barrel Removal

    NOTE: The barrel must be hot enough to melt the molding material. CAUTION: All necessary safety precautions should be in effect before proceeding; gloves and safety glasses. During the next steps it is possible for hot material to spray out. ECHO SERIES Rev 1.6...

  • Page 85: Screw Removal Procedure

    (Any thread component that will be heated up.) 6. To reassemble just reverse the order. ECHO SERIES Rev 1.6...

  • Page 86: Barrel And Screw Removal Procedure

    CLEANING OF SCREW AND BARREL Clean all parts with copper gauze, silicon jell and brass putty knife. Propane heat can also be used as long as care is used not to overheat screw; as this could warp it. ECHO SERIES Rev 1.6...

  • Page 87: How To Adjust The Screw Over-Travel Micro Switch

    10. Repeat the roller arm adjustment until the switch trips adequately. 11. Reinstall the left injection cylinder guard and reset the shot size back to the process parameters. ECHO SERIES Rev 1.6...

  • Page 88: How To Adjust The Flag

    FLAT FLAG BRACKET Adjust the height of the flag so that if the mold is held open slightly by debris or an insert it UPPER FRAME FLAG BRACKET deactivates the pump before the mold hits the nozzle assembly. ECHO SERIES Rev 1.6...

  • Page 89: How To Adjust Barrel Micro Switch

    5. Tighten then two screws of the barrel down micro switch bracket NOTE: Don’t adjust barrel down micro switch to where it is “on the ragged edge” of tripping, as this could cause problems when the screw is recovering. ECHO SERIES Rev 1.6...
  • Page 90 ECHO SERIES Rev 1.6...

  • Page 91: Section 5 - Additional Screens

    Section 5 - ADDITIONAL SCREENS Additional screens in your system. These screens or settings on these screens should only be adjusted by a qualified maintenance personal or at the factory. ECHO SERIES Rev 1.6...
  • Page 92 ECHO SERIES Rev 1.6...
  • Page 93 ECHO SERIES Rev 1.6...

  • Page 94: Section 6 - Maco I/O Designation

    YELLOW LIGHT TOWER LT 3. NA GREEN LIGHT TOWER LT 4. NA 5. NA 6. NA 7. NA 8. NA 9. NA 10. NA 11. NA 12. NA 13. NA 14. NA 15. NA 16. NA ECHO SERIES Rev 1.6...
  • Page 95 7. NA 8. NA 9. NA 10. NA 11. NA 12. NA 13. NA 14. NA 15. NA 16. NA 17. NA 18. SHIELDS CONTROLLER POWER P18 1. 5210 +24VDC 2. 1581 -24VDC 3. NA 4. NA ECHO SERIES Rev 1.6...
  • Page 96 1. NA 2. NA 3. NA 4. NA 5. 7210 BLACK (IN2+) LINEAR (SHOTSIZE) 6. 1581 -24VDC (IN2-) 7. 7220 RED (EX2+) LINEAR (SHOTSIZE) 8. 1581 -24VDC (EX2-) 9. NA 10. NA 11. NA 12. NA ECHO SERIES Rev 1.6...
  • Page 97 ECHO SERIES Rev 1.6...

  • Page 98: Section 7 - Echo Series Parts

    Section 7 – ECHO SERIES PARTS ECHO SERIES Rev 1.6...
  • Page 99 ECHO SERIES Rev 1.6...
  • Page 100 B126.0 Washer, 1/2 Split Lock B158.0 Washer, 1/2 B157.0 Housing, Screw Drive M260.4 Pulley, Motor M260.13 Adapter, Mounting M260.5 Screw, Modified 5/8-11 X 1.0 SHCS M260.6 Motor, Hydraulic Screw I115.0 Nut, Nozzle (22 mm springless) I113.0 ECHO SERIES Rev 1.6...
  • Page 101 Cap, End (springless nozzle) I105.0 Plunger, Nozzle (springless) I119.0 Nut, Nozzle (30 mm springless) I114.0 Cap, End (22 mm) I103.0 ECHO SERIES Rev 1.6...
  • Page 102 21.65 I122.0 Screw, 22 mm (spring type nozzle) 21.65 I122.1 Screw, 22 mm (teflon) 21.65 I121.5 Screw, 22 mm (PVC) 23.50 I122.5 Screw, 30 mm (springless nozzle) 23.30 I122.2 Screw, 22 mm (springless nozzle) 23.30 I122.3 ECHO SERIES Rev 1.6...
  • Page 103 Screw, 22 mm (thermoset liquid silicone) 22.33 I121.3 Screw, 30 mm (thermoset liquid silicone) 22.33 I121.2 Screw, 22 mm (thermoset) 25.56 I121.1 Screw, 30 mm (thermoset) 25.72 I121.0 Screw, 22 mm (thermoset for spring type nozzle) 23.23 I121.4 ECHO SERIES Rev 1.6...
  • Page 104 ECHO SERIES Rev 1.6...

  • Page 105: Frame

    Spring, 3/4 OD X 3/8 ID X 2.5 L M197.2 Bushing, 2 inch Bronze (requires machining) M130.0 Screw, 5/16-8 X 4 Socket Head Shoulder B113.0 Nut, 5/16-18 X 1 1/2 Coupling B103.1 Bushing, 3/4 inch Bronze (requires machining) M131.1 ECHO SERIES Rev 1.6...

  • Page 106: Injection Cylinders

    PART NO Cylinder, Vickers Injection Use H104.0 Cylinder, Vickers Injection (extended stroke) Use H104.1 HEATER BANDS Bands, Top Zone Heater 600 Watt E102.0 Bands, Middle Zone Heater 600 Watt E102.0 Bands, Bottom Zone Heater 400 Watt E101.0 ECHO SERIES Rev 1.6...

  • Page 107: Rear Of Frame

    Screw, 10/32 X 1 SHCS B136.0 Switch, Micro E377.0 Screw, 10/32 X 1/2 SHCS B135.0 Washer, #10 B161.0 Boot, Micro Switch E130.0 Washer, #6 B155.0 Screw, 6/32 X 1 SHCS B148.0 Guard, Left Injection Cylinder M153.0 ECHO SERIES Rev 1.6...
  • Page 108 ECHO SERIES Rev 1.6...
  • Page 109 Cylinder, Injection REFER TO PAGE 8 Screw, 1/2-13 X 1 1/2 B126.0 Fitting, 1/2 90 deg (Modified) H169.12 Screw, 1/2-13 X 1 1/2 low head B166.1 Fitting, 1/2 flair H169.29 Fitting, 3/8 to 1/8 Adapter H169.40 Fitting, 1/2 swivel adapter H169.39 ECHO SERIES Rev 1.6...
  • Page 110 ECHO SERIES Rev 1.6...

  • Page 111: Right Side Of Frame

    Fitting, 1/2 Swivel Union H112.0 Assy, Long Injection Hose Screw, 8-32 X 3/8 SHCS B149.0 Rod, Safety Flag M188.0 Screw, 8-32 X 3/16 Set B176.0 Coupling, Safety Flag M141.0 Switch, Micro E376.0 Connector, Cord E198.0 Flag, Plexiglas Safety M146.0 ECHO SERIES Rev 1.6...
  • Page 112 ECHO SERIES Rev 1.6...
  • Page 113 M104.4 Bar, Clamp (For Thermo Set) M104.6 Bar, HP Clamp M104.7 Bar, HP Clamp (For Thermo Set) M104.8 Bar, Forked Clamp M103.0 Bar, Forked Clamp (For Thermo Set) M103.1 Bar, Forked Clamp (For 4.5” Molds) M103.2 ECHO SERIES Rev 1.6...
  • Page 114 ECHO SERIES Rev 1.6...
  • Page 115 Plate, Rack Cylinder Alignment M258.4 Screw, 10-32 X 1/2 SHCS (not shown) B135.0 Clip, Rack Pivot Arm Pin (3/4” Snap Ring) B176.1 Bushing, 3/4 ID X 7/8 OD X 1/2 Bronze (Requires machining) Half of M297.1 M297.0 ECHO SERIES Rev 1.6...
  • Page 116 ECHO SERIES Rev 1.6...
  • Page 117 Plate, Hardened M311.0 Cylinder, Rack H107.3 Washer, #10 SAE B161.0 Screw, 10-32 X 5/8 SHCS B135.1 Clamp, 3/16” Loop E195.1 Screw, 1/4-20 X 2 1/2 SHCS B184.0 Screw, 8/32 X 3/8 Pan Head (self tap) B149.2 ECHO SERIES Rev 1.6...
  • Page 118 ECHO SERIES Rev 1.6...

  • Page 119: Hydraulic Valves And Gauges

    4 per stack Adapter, Manifold H100.0 Kit, Bolt (4) HK100.0 Valve, Proportional H200.0 Screw, 10-24 X 1 1/4 SHCS (not shown) B133.0 4 per stack Valve, Reducing Valve (43.5 - 435) H217.1 Ring, “O” H186.0 4 per valve ECHO SERIES Rev 1.6...

  • Page 120: Cord Trays

    CORD TRAYS ITEM NO DESCRIPTION PART NO Tray, Back Cord M202.0 Tray, Cord (Machining needed) M201.0 Arm, Cord Tray Mounting M120.0 Arm, 33” Dia Front Cord Tray Mounting M121.0 ECHO SERIES Rev 1.6...

  • Page 121: Tank Front

    Gasket, 12'' Oil Tank Cover (not shown)(Both ends) M149.0 Cover, Oil Tank (Both Ends) M149.1 Gasket, Nylon (Washer) (Both Ends) M148.0 Fitting, SAE # 12 Plug H138.1 Fitting, 3/4 NPT H224.0 Screw, 5/8-11 X 1-3/4” Hex Head B194.0 ECHO SERIES Rev 1.6...

  • Page 122: Pump, Hydraulic

    Motor, 7 1/2 HP 3 Phase E445.0 Spider (not shown) Motor to Pump Coupler M139.1 Pump, Vickers Piston (Including 4 & 5) H193.0 Kit, Seal (Pump) H193.1 Valve, Single Directional H210.0 Compensator, Pump H193.2 Filter, Spin On Oil (not shown) H110.0 ECHO SERIES Rev 1.6...

  • Page 123: Bosch Board

    BOSCH BOARD DESCRIPTION PART NO Board, Bosch Amp (PL6-PQI) (Note 1) E118.0 Note 1: Replacing this board will require re-calibration. ECHO SERIES Rev 1.6...

  • Page 124: Trimmer Option

    Washer, 5/16 (not Shown) B161.1 Screw, 1/4 - 20 X 1 1/2 SHCS B131.0 Valve, Directional Air (with 120 VAC coil) A125.0 Muffler, Air A115.0 Coil, Directional Air Valve (120 VAC) A125.2 Connector, Hirshman (Large) E206.1 ECHO SERIES Rev 1.6...
  • Page 125 ECHO SERIES Rev 1.6...

  • Page 126: Lpm Option

    Valve, Reducing (100 - 3000) “KAN” H207.0 Body, “O” Ring Plate and EBY Valve H206.0 Assy, LPM Pressure Hose Assy, LPM Tank Hose Fitting, 5/8 Elbow H137.0 Fitting, 5/8 Nut Reducer H169.38 Fitting, 5/8 to 3/8 Reducer H169.37 ECHO SERIES Rev 1.6...
  • Page 127 Screw, 10-32 X 3/4” Flat Head B152.0 Leg, Water Manifold Long W103.0 Leg, Water Manifold Short W102.0 Bar, Water Manifold Upper Mounting W105.2 Bar, Water Manifold Lower Mounting W105.1 Manifold, Water W111.0 Fitting, 1/2 Flair H127.0 ECHO SERIES Rev 1.6...
  • Page 128 Screw, 5/16-18 X 3/4 SHCS (not shown) B146.0 2 per Rod & Block, Front Ramp M190.0 Screw, 5/16-18 X 3/4 SHCS (not shown) B146.0 2 per Ramp, 25 in. Radius Full M195.3 Ramp, 33 in. Radius Full M195.5 ECHO SERIES Rev 1.6...
  • Page 129 ECHO SERIES Rev 1.6...
  • Page 130 HOSE ORDER FORM (PLEASE MAKE COPIES) FAX TO IPC 812-735-4218 FOR PRICING Company Name: __________________ Fax: ______________________ F1 * F2 * Style Push lock (Inches) (Inches) (Inches) (Inches) (1-4) (Yes) * Distance between flats or wrench size ECHO SERIES Rev 1.6...

Table of Contents