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IPC Echo Series Manuals
Manuals and User Guides for IPC Echo Series. We have
1
IPC Echo Series manual available for free PDF download: Setup & Operational Manual
IPC Echo Series Setup & Operational Manual (130 pages)
Injection Molder
Brand:
IPC
| Category:
Industrial Equipment
| Size: 4.66 MB
Table of Contents
Table of Contents
4
Section 1 - UNCRATING & INSTALLATION
10
Introduction
11
Machine Inspection
11
Machine Placement and Leveling
11
Hydraulic Fluid
11
Barrel Cylinder Installation (Optional)
13
Shot Size Sensor Installation
14
Power Requirements
15
Electrical Installation
16
Installation with a Transformer
16
Installation with 208V
16
Installation with 240V
17
Testing Electrical Installation
18
Electrical Start up
18
Circuit Breaker Start up
18
Water Heat Exchanger for Oil Cooling (Standard)
19
Air Heat Exchanger for Oil Cooiling (Optional)
19
Water Manifold with Rotating Union (Optional)
20
Disconnecting Devices from Water
20
Installation of Power for Mold Heater Carousel (Optional)
21
Section 2 - SYSTEMS
23
Component Layout
24
Display
25
Security
25
Moving through the Screens
26
Soft Keys
26
Screen Keys
27
Screen Capture
27
Screen Number
28
Usb & Memory Stick Ports
28
Operator Controls
29
Hydraulic Controls
29
Location of Heat Exchanger
30
Location of the Oil Filter
30
Rotary Mold Table
31
Machine Position Vs Table Position
31
Shot Size Sensor
32
Pressure Transducer
32
Sprue Trimmer
33
Water Manifold with Rotating Union (Optional)
34
Mold Heating Carrousel (Optional)
35
Section 3 - SCREEN SET-UP PROCEDURES
37
Modes of Operation
38
Cycle Modes
38
Single
38
Continuous
38
Operation Modes
38
Standby
38
Run
38
Purge
39
Manual
39
Shuttle Mode
39
All Molds Mini Screen
42
Clamp Duration
42
Load/Unload Time
43
Screw Position
43
Back Pressure
43
Prod. Cnt (Production Counter)
44
Modes
44
Alarm
44
Daisy Dial
45
Heats
47
H en (Heat Enable)
47
Sp1/Sp2
47
Temp Watchdog
48
Lo Alarm
48
Hi Alarm
48
Dev +/- (Deviation +/- Alarm)
48
Injection Profile
50
Position 13
51
Setting up a Profile
52
Shotsize
53
Speed
53
Pressure
53
Injection Time
53
Trimmer/Knockout/Clamp/Molding
53
Change Tbl dir (Change Table Direction)
53
Setup Selections
54
Count Position
54
Left MC Bypass (Left Microswitch Bypass)
54
Right MC Bypass (Right Microswitch Bypass)
54
Ko Limit Sw (Knockout Limit Switch Bypass)
55
Machine Monitor
56
I/O Cr Status
57
Inputs/Outputs
57
Cr Num
57
Security Change
58
Default Passwords
58
Alarm Log
60
Bypass Timer
60
Managing Recipes
61
Calibration
63
Rld Viewer
67
Logic Display
67
Color Coding
67
Show/Hide Labels
68
Increment
68
Find
68
Shuttle Timers
70
Shuttle Initialize Timers
70
Manual Timers
70
All Machine Timers
71
Function Timers
71
Injection Timers
72
Section 4 - MACHINE SET-UP
74
How to Adjust/Set Pressures
75
Factory Settings
75
How to Adjust the Main Relief Valve
77
How to Remove the Barrel Cylinder (Optional)
78
Cleaning the Nozzle - Thermoplastics Only
79
How to Adjust the Ejector Cylinder Sensor
80
Light Curtain
81
How to Line up Light Curtain
81
Lubrication
82
Greasing the Upper Frame
82
Greasing the Table
82
Hydraulic Oil
83
Oil Filter
83
Screw or Barrel Removal
84
Prelimanary Procedure
84
Screw Removal Procedure
85
Barrel and Screw Removal Procedure
86
Cleaning of Screw and Barrel
86
How to Adjust the Screw Over-Travel Micro Switch
87
How to Adjust the Flag
88
Angle
88
Height
88
How to Adjust Barrel Micro Switch
89
Section 5 - ADDITIONAL SCREENS
91
Section 6 - MACO I/O DESIGNATION
94
Section 7 - ECHO SERIES PARTS
98
Frame
105
Injection Cylinders
106
Heater Bands
106
Rear of Frame
107
Right Side of Frame
111
Hydraulic Valves and Gauges
119
Cord Trays
120
Tank Front
121
Pump, Hydraulic
122
Bosch Board
123
Trimmer Option
124
Lpm Option
126
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