Related Manuals for Auto Crane EHC-5 NEXSTAR
Summary of Contents for Auto Crane EHC-5 NEXSTAR
- Page 1 OWNER’S MANUAL EHC-5 NEXSTAR 990800007-0721-B Phone: 1-800-777-2760 http://www.autocrane.com 4707 N. Mingo Rd. Fax: (918) 269-6688 actechsupport@autocrane.com Tulsa, OK 74117-5904...
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Page 2: Product Registration
At the time of publishing this manual is accurate to the best of our knowledge. Auto Crane reserves the right to change any or all items, components and parts, necessary for any reason. This right does not obligate Auto Crane to immediately update the manual. -
Page 3: Table Of Contents
Setting Home Position ......................27 Personnel Basket Mode ......................29 Remote Layout ........................31 NexStar Troubleshooting ................. 33 NexStar Remote Troubleshooting Table ..................33 NexStar Error Code Table ......................35 Electrical Troubleshooting Table ....................38 Electrical Harness Schematic ....................40 EHC-5 NEXSTAR... - Page 4 Wiring Harness - P/N 360646075 ..............80 Hoist Assembly - P/N 113001 ................. 81 Rotation Gearbox - P/N 160247 ..............84 Boom Assembly - 360647010 ................86 Traveling Block Assembly - P/N 360649000 ............ 89 Warranty ......................90 EHC-5 NEXSTAR...
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Page 5: Safety Tips And Precautions
The boom can fail far below its rated capacity. WARNING Do not weld, modify, or use unauthorized components on any Auto Crane unit as failure of the crane may occur. This will void any warranty or liability. -
Page 6: Introduction
These specifications should be considered minimum. It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible. If a warranty claim involves discrepant material or workmanship, Auto Crane will take immediate corrective action. -
Page 7: General Specifications
• 9” Mounting hole to run electrical lines to the crane from the body Electrical System Requirements • Voltage: 12 VDC • Alternator: 165 amps minimum • Battery: 100 minute reserve capacity minimum. Maintenance Type battery Rotation • 450º range EHC-5 NEXSTAR... -
Page 8: General Dimensions
General Dimensions EHC-5 NEXSTAR... -
Page 9: Load Chart
DO NOT USE the overload shutdown device to determine maximum rated loads. WARNING Always comply with load chart capacities. Weight of load handling devices (i.e. traveling block, hook, clevis, etc.) are part of the load and must be deducted from the crane capacity. EHC-5 NEXSTAR... -
Page 10: Qualifications And Operating Practices
C. Demonstrate to the employer the ability to operate the specific type of equipment. D. Be familiar with the applicable safety regulations. E. Understand the operating procedures as outlined by the Auto Crane. F. Be thoroughly familiar with the crane and its control functions. -
Page 11: Operating Practices/Handling The Load
However, personnel are permitted to ride in an Auto Crane authorized, boom-mounted, personnel platform when used in accordance with the requirements of ASME B30.23 and Auto Crane’s instructions. The crane shall not be used for other purposes while EHC-5 NEXSTAR... -
Page 12: Operating Near Electrical Power Lines
Qualifications and Operating Practices handling personnel (Refer to ASME B30.23). Hook attached suspended work platforms (baskets) shall not be used with Auto Crane cranes. F. The operator should avoid carrying loads over people. 5. When the crane is so equipped, the stabilizers shall be fully extended and set. Blocking under stabilizers shall meet the requirements as follows: A. -
Page 13: Preparing The Crane For Operation
Over 1,000 utility owner/operator During Transit or Travel With No Load and Boom or Mast Lowered Up to 0.75 4 (1.2) Over 0.75 to 50 6 (1.8) Over 50 to 345 10 (3.1) Over 345 to 750 16 (4.9) EHC-5 NEXSTAR... - Page 14 B. Leave the ignition on with the transmission in park (or neutral for manual transmissions). C. Activate any crane power switches. 7. For Auto Crane units using electric and hydraulic operation: A. Engage the emergency brake. B. Place the transmission in park (automatic trans.) or neutral (manual trans.).
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Page 15: During Operation
6. Press the clutch in (manual trans.). 7. Disengage the PTO. 8. Deactivate any crane power switches. 9. Check vehicle surroundings before moving. 10. Record any unusual occurrence(s) during crane operation which may indicate required maintenance or repair. EHC-5 NEXSTAR... -
Page 16: Nexstar Operation
Before operating the crane, or when a new operator takes control of the equipment, operators should perform the following checks of the equipment before making a lift: - Test all warning devices. - Test all functions. - Test the remote control E-Stop function. EHC-5 NEXSTAR... -
Page 17: Remote Control Layout
9. Engine Start/Engine Stop Switch - Press the switch up to start the vehicle engine. Press the switch down to turn off the vehicle engine. 10. Battery LED - Solid green if online, slow flash if remote battery is low. EHC-5 NEXSTAR... -
Page 18: Display Screen Layout
7. Battery Level - Will display remaining transmitter battery in increments of 25%. 8. Joystick Mode - Displays current control configuration selected. 9. High Idle/Aux - Displays respective icon if High Idle and/or Aux has been activated. 10. Boom Angle - Displays the current boom angle in degrees. EHC-5 NEXSTAR... -
Page 19: Menu Screen Layout
2. Maximum Speed Setting - Displays the current maximum speed setting. 3. Joystick Mode - Displays the current mode selected. 4. Personnel Basket – For use when Auto Crane Personnel Basket is attached to crane. Reference Personnel Basket Mode section in NexStar Operation. -
Page 20: Speed And Control Mode
2-AXIS, TRIGGER EN (2PJ) – Allows two functions to operate on each joystick. The speed is controlled by the joystick. The more the joystick is moved in the direction of the desired function, the faster the function will operate. EHC-5 NEXSTAR... -
Page 21: Counterbalance Override Procedures
FOR THE DESIRED DIRECTION OF MOVEMENT. THE FARTHER THE BUTTON ROT CCW BOOM EXT BOOM UP IS DEPRESSED OR PULLED, THE (PUSH) (PUSH) (PUSH) FASTER THE FUNCTION WILL OPERATE. BOOM RET ROT CW BOOM DN (PULL) (PULL) (PULL) 366800208 REV C EHC-5 NEXSTAR... -
Page 22: Tether Connection
If the tether connection is properly established, a cable icon will replace the transmitter icon on the main screen. NOTICE FM radio transmission/reception is disabled when remote is tethered to crane. EHC-5 NEXSTAR... -
Page 23: Low Remote Battery
NOTICE If immediate use of a discharged remote is needed, it is recommended to use the tether connection. This will allow for both use of the transmitter as well as charging the remote battery. EHC-5 NEXSTAR... -
Page 24: Auto Deploy
Auto Stow, the sequence will be cancelled, and the initial conditions will need to be met again. Keep constant watch on the crane as it moves through the cycle. If the crane CAUTION needs to be stopped during automatic movements, release the trigger. EHC-5 NEXSTAR... -
Page 25: Auto Stow
Auto Stow will not initiate if the boom is above the home elevation. To initiate Auto Stow, first fully depress and hold the trigger, then press the Engine Start/Stop switch down to Engine Stop and then release the trigger. Auto Stow will be the default menu selection. EHC-5 NEXSTAR... - Page 26 Auto Stow, the sequence will be cancelled, and the initial conditions will need to be met again. Keep constant watch on the crane as it moves through the cycle. If the crane CAUTION needs to be stopped during automatic movements, release the trigger. EHC-5 NEXSTAR...
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Page 27: Setting Home Position
2. Enter the menu screen by fully depressing and holding the trigger, then pressing the Engine Start/Stop switch down to Engine Stop and then release trigger. 3. Use the left joystick to navigate down to “Set Up” and depress the trigger. 4. On the Set Up screen, select “Set Home Position” EHC-5 NEXSTAR... - Page 28 5. Carefully read the Caution note on the screen, and if the conditions are met, select “CONFIRM” and depress the trigger. This will set the current rotation position to zero and save the current boom angle as the home position. EHC-5 NEXSTAR...
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Page 29: Personnel Basket Mode
NexStar Operation Personnel Basket Mode Personnel Basket Mode is used when an Auto Crane Personnel Basket is attached to the crane. When Personnel Basket Mode is activated the following occurs: 1. Boom speeds are reduced by 50% 2. Hoist up/down function is deactivated To initiate Personnel Basket Mode: 1. - Page 30 To end Personnel Basket Mode: 1. Cycle electrical power to the crane. 2. Cycle remote power. NOTICE While in Personnel Basket Mode, remote can be turned off without disengaging Personnel Basket Mode. Only cycling crane power will end Personnel Basket Mode. EHC-5 NEXSTAR...
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Page 31: Remote Layout
The remote goes to sleep after a certain amount of time. If the remote goes to sleep, it can be “woken up” by depressing the trigger, or moving either joystick in any direction. EHC-5 NEXSTAR... - Page 32 NexStar Operation Remote Layout DIRECTION FUNCTION GRAPHIC DESCRIPTION Emergency Stop Activates Emergency Stop Activated Emergency Stop Deactivated Emergency Stop Deactivated Momentarily activates an audible signal and red Horn/Link light EHC-5 NEXSTAR...
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Page 33: Nexstar Troubleshooting
TROUBLESHOOTING SECTION IS THERE DOES IT DOES IT GO TO ELECTRICAL EXCESSIVE HEAT OCCUR WHEN OCCUR WHEN NO TROUBLESHOOTING BUILD-UP IN UNLOADER COIL FUNCTION IS SECTION HYDRAULIC OIL? UNPLUGGED? SELECTED? CONTACT AN AUTOCRANE REPRESENTATIVE FOR MORE DETAILED TROUBLE-SHOOTING EHC-5 NEXSTAR... - Page 34 System not in wireless mode. Ensure that the startup Remote control will not procedure is initiated withing communicate with the base 100 feet from the base station. station in wireless mode Ensure the signal strength indicator is greater than one bar. EHC-5 NEXSTAR...
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Page 35: Nexstar Error Code Table
50%. Verify lights are on at sensor base. BOOM ANGLE Boom angle sensor is Operates normally. Boom angle sensor is mounted incorrectly. RANGE out of range Check mounting. The arrow should be facing the tip of the crane. EHC-5 NEXSTAR... - Page 36 INFO BOX CAUSE EFFECT SOLUTION DIRTY FILTER Filter is dirty if oil Operates normally. Replace filter. Auto Crane part number is temperature is at least 366823910. 100 °F ADDRESS TAG Crane does not All outputs are disabled. Check connection at address tag. Check for...
- Page 37 E007 ESTOP E-stop has been Disables all functions. Pull E-stop to release. Turn transmitter off then ACTIVE depressed back on. Press horn button to relink. EHC-5 NEXSTAR...
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Page 38: Electrical Troubleshooting Table
Turn off crane. Leave off for 2 minutes locked up disconnect base station from then turn power back on. If the problem harness to see if movement persists contact Auto Crane technical stops. support. Controller locked Disconnect controller to see if Turn off crane. - Page 39 SENSOR ERR” base. Max speed Check screen for speed Reference section 6.8 of this operations function is lower setting in bottom right of manual to change speed selection. than 100% screen. The value shown is the max speed EHC-5 NEXSTAR...
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Page 40: Electrical Harness Schematic
NexStar Troubleshooting Electrical Harness Schematic EHC-5 NEXSTAR... -
Page 41: Voltage Switching Unit Schematic
NexStar Troubleshooting Voltage Switching Unit Schematic EHC-5 NEXSTAR... -
Page 42: Hydraulic Troubleshooting Table
Replace valve cartridge. valve. If unable to move stem, cartridge is jammed. Counterbalance valve set Adjust the Contact Auto Crane too low (boom up and counterbalance out to for proper adjustment boom down) see if movement stops. and setting of Crane moves counterbalance valve. -
Page 43: Hydraulic Schematic
NexStar Troubleshooting Hydraulic Schematic EHC-5 NEXSTAR... -
Page 44: Maintenance
A. Distortion such as kinking, crushing, un-stranding, birdcaging, main strand displacement, or core protrusion. Loss of rope diameter in a short length or unevenness of outer strands should be replaced. B. General corrosion. C. Broken or cut strands. EHC-5 NEXSTAR... -
Page 45: Periodic Inspection
F. Relief valve pressure shall be checked as specified by the manufacturer. 12. Inspect hydraulic cylinders for the following problems: A. Driving caused by fluid leaking across piston. B. Rod seals leaking. C. Leaks at welding joints. D. Scored, nicked, or dented cylinder rods. E. Damaged case (barrel). EHC-5 NEXSTAR... -
Page 46: Cranes Not In Regular Use
2. Ensure all safety devices are working properly. 3. Confirm operating controls comply with appropriate function labels. 4. Test loads shall not exceed 110% of the manufacturer’s load rating. 5. Written reports shall be maintained showing test procedures and confirming the adequacy of repairs. EHC-5 NEXSTAR... -
Page 47: General Repairs And Maintenance
4. If bleeding the hydraulic system is required, run each crane function until smooth operation of that particular function is noticeable. Lubrication All moving parts of the crane, for which lubrication is specified, should be regularly lubricated per the manufacturer’s recommendations and procedures. EHC-5 NEXSTAR... -
Page 48: Rope Replacement
Replacement rope shall have a strength rating at least as great as the original rope furnished or recommended by Auto Crane. A rope manufacturer, Auto Crane, or a qualified NOTICE person shall specify any deviation from the original size, grade, or construction. -
Page 49: Paint Finish Maintenance
During periods when the truck is exposed to salt or other corrosive chemicals, wash Auto Crane products weekly. Inspect the paint finish monthly or when washed. Immediately repair any exposed bare metal or rust. Repair damaged paint on Auto Crane products with the following procedure: 1. -
Page 50: Lubrication And Maintenance Schedule
(All Others) EP-140 gear oil Boom Slide Pads Pads greased when replaced Replace annually, every 200 hours of operation, or as directed by the dirty Filter, Valve Block filter sensor For additional information, see OSHA 1910.180 and ASME B30.5 EHC-5 NEXSTAR... -
Page 51: Lubrication Points
Maintenance Lubrication Points Use only authorized parts/lubrication. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. EHC-5 NEXSTAR... -
Page 52: Nexstar Control Valve Cartridge Maintenance
5. While collar is pulled back, valve should slide freely. 6. Dip the valve spool into fresh hydraulic fluid to lubricate and fill the cavities. 7. Install the valve spool into the valve block. 8. Validate the operation of the crane related to this valve spool. EHC-5 NEXSTAR... -
Page 53: Rotation Bearing Replacement
Axial Play Allowance Replacement Kit EC-2X, EHC-3.2, HC-3.2, EHC-4 1.5 mm 320878010 EHC-5, EHC-6, HC-5, HC-6, HC-7, 1.6 mm 480023010 HC-8, 8406H, HC-9 HC-7x, HC-8x 0.1 mm 479200220 HC-10, HC-12S 1.8 mm 372064010 HC-12, HC-14 2.3 mm 470001010 EHC-5 NEXSTAR... -
Page 54: Electric Hoist Maintenance And Operation
Check the gearbox oil level to ensure gearbox is well lubricated and stays in good operating condition. In order to extend gearbox operating life, it is recommended that the gearbox oil is drained annually and refilled with 52 ounces of GL-5 EP-80/90 gear oil. EHC-5 NEXSTAR... -
Page 55: Brake Adjustment
Only ¼ turn is usually required to adjust the brake. Over-tightening can cause CAUTION overheating and damage to the brake parts. If the brake does not respond to adjustment, a new leaf spring and brake disc may be required. EHC-5 NEXSTAR... -
Page 56: Eccentric Ring Adjustment
3. Once adjusted, reattach eccentric ring retaining clip by inserting into one of the holes on the eccentric ring and tightening the mounting bolt. NOTICE On new units, slight metal and/or paint shavings may develop during initial operation. This is considered normal gear wear-in. Eccentric Ring Retaining Clip EHC-5 NEXSTAR... -
Page 57: Installation
3. Ensure the mounting surface is properly reinforced to withstand the capacity loading of the crane. Ensure the outriggers are used to provide total stability for the truck. 4. If not using an Auto Crane body, cut the proper sized hole in the mounting location (centered with mounting bolts) for access to hydraulic connections. - Page 58 366823406 BATTERY PACK, AA ALKALINE (X3), NEXSTAR 366823427 CABLE, TETHER, 10M, NEXSTAR Please check to make sure the above items have been supplied with your crane. If any items are missing, please notify your dealer, or contact Auto Crane. EHC-5 NEXSTAR...
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Page 59: General Electrical Hookup
Failure to correctly plumb and wire crane can cause inadvertent operation and damage to crane and/or personnel. IMPORTANT: Follow all federal laws pertaining to final stage manufacturers and crane stability requirements. Reference the Safety Tips and Precautions section for specifics. EHC-5 NEXSTAR... -
Page 60: Voltage Switching Unit Installation
CAUTION: AUXILIARY BATTERY IS FOR CRANE USE ONLY. NO OTHER ELECTRICAL CONNECTIONS SHOULD BE MADE TO AUXILIARY THE AUXILIARY BATTERY. DOING SO BATTERY CHASSIS WILL SHORT OUT THE ELECTRICAL GROUND SYSTEM. CHASSIS POWER (TO POSITIVE POLE OF BATTERY) EHC-5 NEXSTAR... -
Page 61: Voltage Switching Unit
750090 TOGGLE SWITCH, 1 POLE, 2 POSITION 1 360763001HOUSING DEUTSCH 3-PIN 1 360763002WEDGE, DEUTSCH 3-PIN 3 366367003CONTACT, DEUTSCH SOCKET 1 366705000DECAL, VSU SCHEMATIC 750171 LAMP SOCKET, INDICATOR 750173 BULB, 12V TYPE T-2 1 366707000LENS, GREEN FLUTED 1 366717000TWECO CONNECTOR, FEMALE 1MPC2 1 366516000DECAL, ON/OFF EHC-5 NEXSTAR... -
Page 62: Docking Station
Terminal 2 is used only as a signal and should not be used with any type of load. Auto Crane offers a cradle kit, P/N 366823460, that includes a chime that indicates that the remote has not been returned to its cradle when not in use. -
Page 63: Stability Chart Installation
This decal is to alert the user of the available crane capacities around the vehicle. 479824002 decal will be installed on an Auto Crane body that was outfitted with an Auto Crane crane and Auto Crane outriggers. Auto Crane has designed the body, crane and outrigger to have stability based on... - Page 64 Installation 479824003 decal will be installed on an Auto Crane body that was not outfitted with an Auto Crane crane and Auto Crane outriggers. The stability chart provides lines to write in the tested stability percentage at each section below:...
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Page 65: Large Crane Serial Number Location
Installation Large Crane Serial Number Location The serial number is stamped into the left top side plate of the pedestal as well as the decal on left side plate as shown below. EHC-5 NEXSTAR... -
Page 66: Recommended Operating Temperature
60 F (15.6 C) SAE GRADE - 10 ISO VISCOSITY GRADE - 32 40 F (4.4 C) POUR POINT - (-65 F) 20 F (-6.6 C) 0 F (-17.8 C) -20 F (-28.9 C) -40 F (-40 C) EHC-5 NEXSTAR... -
Page 67: Decal Layout - P/N 360682001
Decal Layout - P/N 360682001 SECTION A-A EHC-5 NEXSTAR... - Page 68 ITEM PART DESCRIPTION NUMBER 600047017 DECAL, AUTO CRANE EHC-5 NS LOGO, FLATTENED OVAL, 53 IN LONG 360838002 DECAL, LOAD CHART, EHC-5, NEXSTAR 040517000 DECAL STAY CLEAR OF BOOM 040518000 DECAL STAY CLEAR OF LOAD 360480100 DECAL, MAX LOAD BLOCK 5005 H & EH 040529000 DECAL DANGER “ELECTROCUTION HAZARD”...
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Page 69: General Assembly - P/N 360646003
General Assembly - P/N 360646003 MASTER UNIT SLAVE DETAIL B DETAIL C SECTION A-A UNIT 7 6 5 DETAIL F DETAIL E SECTION D-D EHC-5 NEXSTAR... - Page 70 LIGHT, LED (RED, GREEN, YELLOW) 772043000 ZIP TIE STRAP, 12 IN, NYLON, BLACK 366823254 SENSOR, TRI-AXIS 019700000 WASHER SP LK #8 015500000 NUT HX #8-32UNC CP 001302000 SCREW RD HD #8-32UNC X 1/2 LG 330622000 DECAL, SERIAL NO. 663300001 CABLE TIE, 18” EHC-5 NEXSTAR...
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Page 71: Pedestal Assembly - P/N 360646050
Pedestal Assembly - P/N 360646050 EHC-5 NEXSTAR... - Page 72 Pedestal Assembly - P/N 360646050 EHC-5 NEXSTAR...
- Page 73 Pedestal Assembly - P/N 360646050 EHC-5 NEXSTAR...
- Page 74 Pedestal Assembly - P/N 360646050 EHC-5 NEXSTAR...
- Page 75 SCREW HX HD 5/16-18UNC X 3/4 LG GR5 366440000 ROTATION MOTOR 021502000 WASHER SP LK 1/2 HI COLLAR 012197000 SCREW SOC HD 1/2-13UNC X 1/2 LG 011603000 SCREW HX HD 1/2-13UNC X 1 3/4 LG 360646075 HARNESS, ELECTRICAL, LARGE EH CRANES, NEXSTAR EHC-5 NEXSTAR...
- Page 76 366823432 WASHER, SPLIT LOCK, #4, STAINLESS STEEL SCREW, SOCKET HEAD, #4-40 X 1.25, PARTIALLY 366823425 THREADED, STAINLESS STEEL 366800218 COVER, RELAY PANEL 020400000 WASHER FL SAE 1/4 020200000 WASHER SP LK 1/4 366823224 BRACKET, ALARM, HC-6 TO HC-10 EHC-5 NEXSTAR...
- Page 77 BASE STATION, NEXSTAR 366823409 TRANSDUCER, PRESSURE, 0-4000 PSI 360646071 KIT, ELECTRICAL, LARGE EH CRANES, NEXSTAR 360646072 RELAY PANEL ASSEMBLY, LARGE EH CRANES NEXSTAR 680160000 CABLE ASSY, 4 GA, GROUND 72in LG 366509001 COND ASS'Y 4GA,15LG,3/8-5/16 W/BOOT 366509000 GROUND WIRE ASSY EHC-5 NEXSTAR...
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Page 78: Hydraulic Valve Bank - P/N 366800205
VALVE, CARTRIDGE PROPORTIONAL 3203/4004 NEXSTAR, FLOATING CENTER, 320991918 5 GPM 320991912 VALVE, CARTRIDGE PROPORTIONAL 3203/4004 NEXSTAR, CLOSED CENTER 320991901 COIL, SOLENOID 12VDC 1/2” DIA 320991905 VALVE, CHECK SIZE 04 200876 FITTING STR 6 SAE/6 JIC 320991904 ORIFICE, 1/4-20UNC 3/8LG 0.018 DIA 320991903 VALVE, LOGIC EHC-5 NEXSTAR... - Page 79 Hydraulic Valve Bank - P/N 366800205 5/16-18 5/16-18 x .63 DEEP (x2) x .63 DEEP (x2) 2.69 3.00 3.00 2.38 2.38 3.50 3.50 6.00 EHC-5 NEXSTAR...
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Page 80: Wiring Harness - P/N 360646075
BASE STATION ADDRESS TAG TELEMATICS BOOM PT BOOM DOWN ROTATE LIMIT SWITCHES BOOM UP HORN SWING CW ROTARY SENSOR SWING CCW OIL TEMPERATURE SENSOR BOOM RETRACT G11 MODEM BOOM EXTEND ANTI-2 BLOCK RELAY PANEL BOOM ANGLE SENSOR PWR/ENG POWER/ENGINE EHC-5 NEXSTAR... -
Page 81: Hoist Assembly - P/N 113001
Hoist Assembly - P/N 113001 ITEM PART DESCRIPTION NUMBER 242177 WELDMENT-FRAME 262036 24V, ELECTRIC MOTOR ASSEMBLY 306034 SPRING-FLAT 314008 CAM PLATE 328106 COVER-SPUR GEAR HOUSING 328128 COVER-WORM BRAKE 328134 GEAR HOUSING COVER 332210 DRUM 334001 IDLER GEAR 334003 GEAR-INTERMEDIATE EHC-5 NEXSTAR... - Page 82 NUT-3/8-16 NC,HEX JAM,Z/P 418040 NUT-3/8-24NF HEX REG Z/P 418154 WASHER-1/4 FLAT ALUM. 418177 LOCKWASHER-3/8 MED SECT,Z/P 418181 WASHER-3/8 ID SAE FLAT,Z/P 432011 ELBOW-90DEG,STREET,3/8NPT,Z/P 442184 GASKET-BEARING CAP 442185 GASKET-SPUR GEAR BOX 442189 GASKET-BRAKE HOUSING COVER 442205 GASKET-GEAR HOUSING COVER EHC-5 NEXSTAR...
- Page 83 DOWEL PIN-3/16 DIA X 3/4 LG 474001 PLATE-THRUST 479016 COLLAR-SPLIT, 1-1/4 I.D. 486009 OIL SEAL 486017 OIL SEAL 486023 SHAFT, SEAL 486069 SEAL-3/8 486070 SEAL 490003 SNAP RING 494007 SPRING 518002 THRUST WASHER 518015 THRUST WASH 518040 THRUST WASHER-1/8 THICK 518063 BEARING-BRONZE EHC-5 NEXSTAR...
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Page 84: Rotation Gearbox - P/N 160247
Rotation Gearbox - P/N 160247 EHC-5 NEXSTAR... - Page 85 Rotation Gearbox - P/N 160247 ITEM PART DESCRIPTION NUMBER 300058 ADAPTER-MOTOR SH-400R ROTATION BOX AUTO CRANE 308085 BUSHING 316114 CAP-BEARING REATINER, AUTOCRANE ENCODER 328126 COVER 334016 GEAR-WORM 338261 GEAR HOUSING 342120 KEY-SHAFT 357139 OUTPUT PINION -AUTOCRANE ROTATION BOX 366019 THRUST WASHER, AUTOCRANE ROTATION BOX...
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Page 86: Boom Assembly - 360647010
Boom Assembly - 360647010 EHC-5 NEXSTAR... - Page 87 361106113 PIN, 1.25 DIA X 6-7/8 LG 239000000 ZERK DRIVE GR 360759004 CORD REEL ASSEMBLY 470110168 LONG TAB BAIL WELDMENT W/ 2 IN TRIP BAR STAINLESS STEEL 200876000 FITTING STR 6 SAE/6 JIC 479200152 WEAR PAD, TRAVELING BLOCK EHC-5 NEXSTAR...
- Page 88 020200000 WASHER SP LK 1/4 020300000 WASHER FL 1/4 016100000 NUT, 1/4-28, ZINC PLATED 016100001 SCREW, FLAT HEAD, 1/4-28 X 1, ZINC PLATED, GR 5 479200169 3/8-24 HHCS, 3/4 LG, ZINC PLATED, GR 5 479200154 OPEN LOAD HOOK, BOLT-ON EHC-5 NEXSTAR...
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Page 89: Traveling Block Assembly - P/N 360649000
480371000 HOOK SWIVEL 3 METRIC TON 480367000 PIN BLOCK 480368000 PIN SWIVEL HOOK 017800000 NUT, HX LK 1/2-20UNF 366813000 PIN HITCH 360124000 PIN HITCH 040518000 DECAL STAY CLEAR OF LOAD 360480100 DECAL, MAX LOAD BLOCK 5005 H & EH EHC-5 NEXSTAR... -
Page 90: Warranty
LIMITED WARRANTY 1 YEAR PURCHASED REPLACEMENT PARTS Auto Crane will warranty to the consumer for a period of (1) year from the date that a new Auto Crane replacement part was purchased from an authorized Auto Crane distributor. Each new Auto Crane part they sell will be free under normal use and service from defects in material and workmanship. - Page 91 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
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