ATD Tools ATD2P9F Installation & Operation Manual

ATD Tools ATD2P9F Installation & Operation Manual

Two-post floor plate lift

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ATD2P9F
Two-Post Floor Plate Lift
(Symmetric)
9,000 lbs. Capacity
(2,250 lbs. Max per Arm)
INSTALLATION & OPERATION
MANUAL
Jun 2017

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Summary of Contents for ATD Tools ATD2P9F

  • Page 1 ATD2P9F Two-Post Floor Plate Lift (Symmetric) 9,000 lbs. Capacity (2,250 lbs. Max per Arm) INSTALLATION & OPERATION MANUAL Jun 2017...
  • Page 2: Important Notes

    DEFINITION Surface Mounted, Two-Post, Open Top, Floor Plate Lift w/ Hydraulic ‘chain-over’ Drive, 9,000 lbs. Capacity. The name / model numbers are designated below: • Model number ATD2P9F - Symmetric Swing Arms configuration BASIC SPECIFICATIONS Model Description Capacity Lifting Time...
  • Page 3: General Information

    Every column comes with its cylinder, carriage, cables & chains, lifting arms, swivel pads, height extensions, hoses and drive-over floor plate with the hardware box located in one of the columns. • The electric-hydraulic motor pump is packaged separately and banded to top of lift. Fig. 1 3 ATD2P9F Jun 2017...
  • Page 4 4 ATD2P9F Jun 2017...
  • Page 5: Installation Instructions

    STEP 1: (Selecting Site) Before installing your new lift, check the following: LIFT LOCATION: Always use architects plans when available. Check layout dimension against floor plan requirements making sure that adequate space is available (Figs. 2, 3 & 4). Fig. 2 5 ATD2P9F Jun 2017...
  • Page 6 Fig. 3 (134-5/8”) Fig. 4 (Column / Floor Layout) 6 ATD2P9F Jun 2017...
  • Page 7 After the post locations are marked, use a chalk or crayon to make an outline of the posts on the floor at each location using the post base plates as a template. Double check all dimensions and make sure that the layout is perfectly square. 7 ATD2P9F Jun 2017...
  • Page 8 (Figs. 7 & 8). Fig. 7 Fig. 8 3. Remove the drive-over floor plate, after checking for proper hole alignment at each end. NOTE: Floor Plate will be installed after Cable & Hose routing is completed. 8 ATD2P9F Jun 2017...
  • Page 9 Pull the other end of the cable and screw the nut on it also. Then tighten both nuts. Fig. 10 Fig. 11 Fig. 12 (See Fig. 13 next page, for Cable Routing Diagram) 9 ATD2P9F Jun 2017...
  • Page 10 Repeat above for the second cable. Adjust each equalizer cable to approximately 1/2” side-to-side play. Ensure that each cable has equal tension. Check the carriage height to ensure both carriages are sitting on the same latch. 10 ATD2P9F Jun 2017...
  • Page 11 1. Install the Swing Arms on the carriages using the included 1-1/2” swing arm pins to carriages, as shown below. 2. Install Drive-Over Floor Plate between each column & secure to Base Plates with socket screws, as shown below. 11 ATD2P9F Jun 2017...
  • Page 12: Safety Notice

    3. Install Arm Restraint mechanisms to each swing arm, as detailed below (Fig. 17). 4. Check for proper engagement for the arm restraints as the gear rack should fully engage the gear on the arm. SAFETY NOTICE! Fig. 17 12 ATD2P9F Jun 2017...
  • Page 13 IMPORTANT! The wiring must comply with local code. Protect each circuit with time delay fuse or circuit breaker. For 208V-230V single phase, use 20 amp fuse. WARNING!! Never operate the motor in line voltage less than 208VAC as motor damage may occur. Fig. 19 13 ATD2P9F Jun 2017...
  • Page 14 3. If latches click out of sync, tighten the equalization cable on the Fig. 20 one that clicks first. THE LIFT IS NOW READY FOR USE. IMPORTANT! Read Safety & Operating Information on following pages before using lift. 14 ATD2P9F Jun 2017...
  • Page 15 5. Before removing vehicle from lift area, position lift arms and supports to provide an unobstructed exit. WARNING: NEVER DRIVE OVER LIFT’S ARMS. Note: It is normal for an empty lift to lower slowly, it may be necessary to add weight. 15 ATD2P9F Jun 2017...
  • Page 16: Safety Procedures

    The following periodic maintenance is the suggested minimum requirements and minimum intervals; accumulated hours or monthly period, whichever comes sooner. If you hear a noise or see any indication of impending failure - cease operation immediately – inspect, correct and / or replace parts as required. 16 ATD2P9F Jun 2017...
  • Page 17: Responsibility Of The User

    Change the hydraulic fluid. Good maintenance procedure makes it mandatory to keep hydraulic fluid clean. No hard fast rules can be established; operating temperature, type of service, contamination levels, filtration, and chemical composition of fluid should be considered. If operating in a dusty environment, shorter interval may be required. 17 ATD2P9F Jun 2017...
  • Page 18 / or capped until just prior to use. Air hoses can be used to clean fittings and other components. However, the air supply must be filtered and dry to prevent contamination. Contamination is the most frequent cause of malfunction or hydraulic equipment. 18 ATD2P9F Jun 2017...
  • Page 19: Troubleshooting

    Carriage of the lift is dry and requires grease. Grease corners of columns. Cylinder pulley assembly or cable pulley assembly is not moving freely. Check and grease it. May have excessive wear on pins or cylinder yoke. Check and replace them. Seals are dry in hydraulic cylinder(s). 19 ATD2P9F Jun 2017...
  • Page 20: Power Unit Priming

    POWER UNIT PRIMING WARNING!! Failure to properly relieve pressure in the following steps can cause injury to personnel. Step 1 - Locate the check valve. It is the plug to the left of the lowering valve.
  • Page 21: Exploded View

    EXPLODED VIEW #1 21 ATD2P9F Jun 2017...
  • Page 22 EXPLODED VIEW #2 22 ATD2P9F Jun 2017...
  • Page 23: Parts List

    TP9KX Carriage TP9KFX-031 TT-6934-200-02 Plastic Cover, Carriage TP9KFX-032 DL38G-C109A Sliding Rub Block TP9KFX-033 GB91-86 2.5×32 Split Pin 2.5x32 TP9KFX-034 TPF4-300-02 Spring 65Mn TP9KFX-035 TPF4-300-00 Lock Latch TP9KFX-036 GB97.2-85 D20 Washer D20 TP9KFX-037 GB818-200 M6X30 Screw M6x30 23 ATD2P9F Jun 2017...
  • Page 24 Valve Spring 65Mn TP9KFX-068 TT-6934-500-04 Hyd. Fitting TP9KFX-069 TT-6934-500-01 Lower, Hyd. Hose 111” L=2820 TP9KFX-070 TPF4 Cylinder TP9KFX-071 TPF4-100-14-02 TP9KFX-072 TPF4-100-14-01 Chain Roller TP9KFX-073 SF-1 2520 Combined Bushing TP9KFX-074 GB894.1-2000 D25 Circlip D25 TP9KFX-075 CHAIN LH1244,121node Chain 24 ATD2P9F Jun 2017...
  • Page 25 25 ATD2P9F Jun 2017...

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