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Summary of Contents for ATD Tools 4P9DXL
- Page 1 ATD-4P9DXL Four Post Lift 9,000 lbs. Capacity (4,500 lbs. per axle) INSTALLATION / OWNERS MANUAL Jan 2017...
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Page 2: Table Of Contents
READ THIS MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, OR MAINTAINING THIS LIFT. WHEN DONE WITH INSTALLATION BE SURE TO RETURN DOCUMENTS TO PACKAGE AND GIVE ALL MATERIALS TO LIFT OWNER/OPERATOR. WHEN INSTALLATION IS COMPLETE BE SURE TO RUN LIFT UP AND DOWN A FEW CYCLES WITH AND WITHOUT “TYPICAL”... -
Page 3: Owner / Employer Responsibility
The user assumes full responsibility for any equipment damage, personal injury, or alteration of the equipment described in this manual or any subsequent damages. LIFT SPECIFICATIONS ATD-4P9DXL Lift Specifications Lifting Capacity 9,000 lbs. Lifting Height 85”... -
Page 4: Floor Plan Layout
FLOOR PLAN LAYOUT ATD-4P9DXL ATD-4P9DXL_rev_0318... -
Page 5: Tools Required
TOOLS REQUIRED Set of Metric Wrenches and/or Sockets Phillips Screw Driver Adjustable Wrench Rotary Hammer Drill (If anchoring) Locking Pliers 3/4" Masonry Bit (If anchoring) 25’ Tape Measure 3 Gallons of Hydraulic Oil* Step Ladder *Recommended Oil: ISO 32 Light Hydraulic Oil SELECTING SITE Before installing your new lift, check the following. -
Page 6: Main Components & Accessory Identification
MAIN COMPONENTS IDENTIFICATION ATD-4P9DXL Power Unit Column Column Sub Runway Drive-On Ramps (Not shown) Wheel Stop Drip Trays Crossbeam Jack / Tool Tray Mainside Runway Power Unit Poly Caster Kit Foot Step OPTIONAL ACCESSORIES NOT SHOWN: RJ-45 Rolling Scissor Jack – 4,500 lbs. capacity... -
Page 7: Installation Instructions
Cylinder Hose ‘Wire braded’ Hose 90 degree Fitting w/ Jam Nut Fig. 2 4. Fully extend the Cylinder Piston Rod by pushing or pulling on the Cable Lock Plates (#41 & #42) mounted on the end of the Cylinder. ATD-4P9DXL... - Page 8 5. Now unbolt the top Mainside Runway (#3) taking the necessary safety precautions to support runway, as it will need to be flipped over. Note: Using some type of hoist is recommended to carefully flip the Runway over, so it’s no longer upside down. 6.
- Page 9 10. If you have means for securely lifting the Top Cap Crossbeam, lower it into the tops of the Columns. If not, the Columns will have to be placed horizontally, in order to install the Crossbeams into the Columns. Then, the entire end structure (two columns and Cable mount crossbeam) will need to be stood up as one.
- Page 10 14. Stand up and arrange the two end structures (Columns & Crossbeams) so that the outside of the Crossbeam rail to the outside of the other Crossbeam rail measures 188.5”. Compare the measurements from the left and the right until they are diagonally within 1/2”. Note: The ½ ” variance will help in mounting the runways later.
- Page 11 16. Begin cable routing installation to Column Top Caps by first ensuring the pre-installed steel Cables are properly routed around each Cable Sheave and are not in a bind. Note: if Cable(s) comes off the Cable Sheave, it will be required to remove the Cable Sheave assembly to reinstall the Cable, due to welded cable guide brackets.
- Page 12 18. Install Lock Rods & Linkage components per the drawing Fig.8. Also, install the Crossbeam Bracket (#96) to middle / outside of each Crossbeam and secure with the provided Hardware shown in Fig.6. Note: Crossbeam Linkage Rods may be pre-installed to Crossbeams. Also, ensure pre-installed T-Bar ‘linkage’...
- Page 13 20. Install the “wire braded” Hydraulic Hose (#43) to the Fitting on the side of the Main side Runway and attach the other end to the 90 degree Fitting on the Power Unit as shown in Fig.2. 21. Now raise the complete unit (Lift) and set at one of the bottom lock positions. Place level on crossbeam.
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Page 14: Caster Kit Assembly Installation
CASTER KIT ASSEMBLY INSTALLATION 1. Raise the Lift two to four feet high. 2. Assemble Caster assemblies as shown below. 3. Position each of the four Caster assemblies below the Crossbeam rails, as shown on page 6 and on Fig. 9. 4. -
Page 15: Foundation & Anchoring Requirements
FOUNDATION and ANCHORING REQUIREMENTS 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4-1/4” in order to achieve a minimum anchor embedment of 3-1/4”. NOTE: When using the standard supplied 3/4” x 5-1/2” long anchors, if the top of the anchor exceeds 2-1/4”... -
Page 16: Safety Instructions & Procedures
SAVE THESE INSTRUCTIONS SAFETY INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: Read all instructions Care must be taken as burns can occur from touching hot parts. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been examined by a qualified service person. -
Page 17: Operation Instructions
OPERATION INSTRUCTIONS NOTE: ALWAYS CHOCK WHEELS AND SET PARKING BRAKE BEFORE LIFTING VEHICLE! Read Safety & Operating Instructions procedures in Manual completely before operating lift. Properly maintain and inspect lift in accordance to owner’s manual. Do not operate a lift that is damaged or in need of repair. Allow only authorized personnel in the lift bay. -
Page 18: Preventive Maintenance Schedule
PREVENTIVE MAINTENANCE SCHEDULE The periodic Preventive Maintenance Schedule given is the suggested minimum requirements & minimum intervals; accumulated hours or monthly period, whichever comes sooner. Periodic maintenance is to be performed on a daily, weekly, and yearly basis as given in the following paragraphs. -
Page 19: Troubleshooting
TROUBLESHOOTING The common problems that may be encountered and their probable causes are covered in the following paragraphs: Motor Does Not Operate: 1. Breaker or fuse blown 2. Faulty wiring connections 3. Defective up button WARNING!! Failure to properly relieve pressure in the following steps can cause injury to personnel. Motor Functions but Lift Will Not Rise: 1. -
Page 20: Power Unit Priming Procedure
POWER UNIT PRIMING PROCEDURE THE PROBLEM: Power unit runs fine but will not pump any fluid. WARNING!! Failure to properly relieve pressure in the following steps can cause injury to personnel. Step 1 – Locate the check valve, the flush plug to the left of the lowering valve. Step 2 –... -
Page 21: Latch & Cable Inspection / Adjustments
LATCH & CABLE INSPECTION / ADJUSTMENTS WARNING!! Failure to perform routine inspections can lead to reduced service life, which could result in property damage and/or personal injury. Check locking latches for proper operation. Inspect for worn or missing parts. Replace worn or damaged parts and adjust as required. Latch Mechanism Inspection Latches and Latch Bar Alignment: Check for proper latch operation on all four corners. - Page 22 ATD4P9DXL_rev_0318...
- Page 23 ATD4P9DXL_rev_0318...
- Page 24 ATD4P9DXL_rev_0318...
- Page 25 ITEM Tux P/N M-Ref P/N DESCRIPTION FP9KDX-001 KY-8440T-1000 Main Column FP9KDX-002 KY-8440T-1000A Sub Column FP9KDX-003 KY-8440T-3000 Mainside Runway FP9KDX-004 KY-8440T-3000A Sub Runway FP9KDX-005 KY-8440T-2000C Crossbeam Kit FP9KDX-006 KY-8440T-7000-2 Caster Frame t i n FP9KDX-009 KY-8440T-3000-26 Sliding Slot Plate FP9KDX-010 KY-8440T-1000-4A Top Cap B FP9KDX-011 KY-8440T-1000-6...
- Page 26 FP9KDX-039 KY-8440T-3000-20 Guide Block Frame FP9KDX-041 KY-8440T-3000-17 Cable Lock Plate B FP9KDX-042 KY-8440T-3000-14 Cable Lock Plate A FP9KDX-043 SY-8435T-6000-6 ‘Wire Braded’ Hose 88.58" FP9KDX-044 KY-8440T-6000-3 90 Hydra Fitting, PU FP9KDX-047 SY-8435T-7000-3 Poly Caster t a l FP9KDX-052 SY-8435T-7000-1-4 Hairpin Cotter Pin FP9KDX-053 KY-8440T-7000-1 Caster Frame Pin...
- Page 27 FP9KDX-082 SY-8435T-5000-1 Swivel Joint FP9KDX-083 KY-8440T-5000-2 Short Rod, Crossbeam t a l FP9KDX-086 KY-8440T-2000-7 Cable Sheave Shaft FP9KDX-088 KY-8440T-2000-8 Main Lock Latch - A FP9KDX-089 KY-8440T-2000-12 Middle, Position Spacer FP9KDX-090 KY-8440T-2000-13 Latch Shaft FP9KDX-091 KY-8440T-2000-9 Slack Cable, Latch-B FP9KDX-092 KY-8440T-2000-12-1 Latch Shaft Spacer FP9KDX-093 KY-8440T-2000-11...
- Page 28 ATD / TUXEDO DISTRIBUTORS LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Arms Uprights Swivel Pins Legs Carriages Overhead Beam Tracks Cross Rails Top Rail Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (Tuxedo) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.
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