Air Techniques AirStar AS60-400 Installation & Operating Instructions Manual

Clinical air compressor
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AirStar Clinical Air Compressor
AS60, AS90, AS120, AS60-400
AS90-400 and AS120-400
Installation & Operating
Instructions

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Summary of Contents for Air Techniques AirStar AS60-400

  • Page 1 AirStar Clinical Air Compressor AS60, AS90, AS120, AS60-400 AS90-400 and AS120-400 Installation & Operating Instructions...
  • Page 3: Table Of Contents

    � � � � � � � � � � � � � � � � 13 9�3 Connect the condensate drain outlet to the waste water system � � � � � � � � � � � � � � � � � � 14 Air Techniques, Inc. Page 3...
  • Page 4: Important Information

    Dispose of according to UL and CSA directive ogy at the time of manufacture and initial use� Date of manufacture Air Techniques can accept no responsibility and no liability where the instructions and notes Wear ear protectors contained within these Installation and Operating Instructions are not observed nor guarantee the safe and proper operation of the appliance�...
  • Page 5: 2�2 Incorrect Usage

    Installation and repair and maintenance • Installation, resetting, alterations, adding of extensions and repairs must be carried out by Air Techniques or by person(s) specifically authorized by Air Techniques� • Ensure electrical connections are carried out by a suitably qualified licensed electrician�...
  • Page 6: Product Description

    - Connecting cables and hoses - Mounting materials - Installation and Operating Instructions AS120 - Control module - Compressor module with 4 compressor aggregates - Connecting cables and hoses - Mounting materials - Installation and Operating Instructions Page 6 Air Techniques, Inc.
  • Page 7: Technical Data

    The cross-section of the electric supply cable must be matched to the current consumption, length of supply line and local situations (see 10�3 Connection line dimensions) ** According to EN ISO 1680 Noise emissions; measured in a sound-proofed room� The values are average values with tolerances of approximately ±1�5 dB(A)� Air Techniques, Inc. Page 7...
  • Page 8: 4�1 Ambient Conditions

    READABLE TEXT HERE SN BARCODE HERE MANUF. DATE HERE VOLTS AMPS FREQ. CONFORMS TO UL STD. 508A CERTIFIED TO CAN/CSA Std. C22.2 NO. 286 4005460 P/N 09150 Rev. F Fig� 2� System model identification plate� Page 8 Air Techniques, Inc.
  • Page 9: Function

    ( phantom places ) and similar� The display panel is used to configure the operation of the device, monitor the operating status (e�g� fault reports) and troubleshoot faults� Fig� 3: Compressed air station Air Techniques, Inc. Page 9...
  • Page 10 Tank safety valve 145 psi (10 bar) 17 Cyclone separator Control connection 18 Refrigerant dryer Tank connection to air network ( 1 inch NPT) 19 Control unit with PLC Condensate drain 20 Pressure gauge 10 Condensate separator drainage Page 10 Air Techniques, Inc.
  • Page 11: 5�1 Start Operation

    When more compressed air is taken from the tank the pressure falls and the next aggregate switches on automatically� When the tank pressure falls below 15 psi (1 bar), the compressed air station switches over to emergency mode (one compressor aggregate remains in continuous operation)� Air Techniques, Inc. Page 11...
  • Page 12: Mounting

    • The compressor module can be set up either left or right of the control module� • Maintain a distance between the modules of approxi- mately 20 inches (50 cm) to allow sufficient space for maintenance� Page 12 Air Techniques, Inc.
  • Page 13: Installation

    9�2 Connect the pressure tank to the com- pressed air supply net • Connect the pressure tank to the supply network using a flexible compressed air hose • (on-site connection: 1 inch NPT external thread)� Air Techniques, Inc. Page 13...
  • Page 14: Electrical Connection

    • Secure the connections to earth ground at the marked • Connect the wires to terminals L1, L2, L3, N and PE� points of both modules� • Secure the strain relief in the control unit� L3 N N L1 L2 L2 L3 Page 14 Air Techniques, Inc.
  • Page 15: Initial Start-Up

    Once the cut off pressure has been reached the com- pressor aggregates switch off one after the other� • Check all compressed air connections and lines for any signs of leakages� • Open the shutoff valve to the compressed air network� Air Techniques, Inc. Page 15...
  • Page 16: Use

    • Close the shutoff valve of the compressed air connec- tion to the compressor aggregate� • Activate the motor protection switch inside the control unit manually� • Inform your service team� Page 16 Air Techniques, Inc.
  • Page 17: Maintenance

    • Change the filter inserts of the suction bacterial filter (E5131)� hours Depending on local • Carry out regular pressure tank check according to local rules and regulations� rules and regulations Perform refrigerant dryer maintenance according to supplied the Atlas Copco FD Series dryer manual� Air Techniques, Inc. Page 17...
  • Page 18: 15�2 Maintenance

    Check the tank for signs of condensed water • Open drain valve� • When water is present in the tank, drain off the water completely and check the functions of the refrigerant dryer and the cyclone separator� Page 18 Air Techniques, Inc.
  • Page 19: Trouble-Shooting

    • Refer to cyclone separator instruc- tions sheet� Display: "Temperature" too high • Ambient temperature too high • Check ventilation� Units function in Emergency Mode, > 113°F (45°C) for more than 5 red LED "Fault" lit minutes Air Techniques, Inc. Page 19...
  • Page 20: 16�2 Further Messages At Display Panel

    "Temperature not yet low enough�" • Ambient temperature still too high • Check ventilation� not yet under 104°F (40°C) "No connection to unit" • Networking connection between • Reestablish connection� units and display panel interrupted Page 20 Air Techniques, Inc.
  • Page 21 Acceptance was not successful or only partially successful due to the following reasons: Date / Signature of Installer Date / Signature on behalf of customer NOTE: Return signed sheet to Air Techniques Manufacturing Engineering department� Air Techniques, Inc. Page 21...
  • Page 22 Trained Personnel Log Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Form is part of E5121 Page 22 Air Techniques, Inc.
  • Page 23: Warranty

    Any item returned under warranty, will be repaired or replaced at our option at no charge provided that our inspection shall indicate it to have been defective. Air Techniques, Inc. is not liable for indirect or consequential damages or loss of any nature in connection with this equipment.
  • Page 24 For over 50 years, Air Techniques has been a leading innovator and manufacturer of dental products� Our priority is ensuring complete satisfaction by manufacturing reliable products and providing excellent customer and technical support� Whether the need is digital imaging, utility room equipment or merchandise, Air Techniques can provide the solution via our network of authorized professional dealers�...

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