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OPERATION MANUAL
Serial Number
E12CCXLT and E12CCXLX
GATOR
Battery-powered,
®
12-ton Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52080025 REV 2
© 2016 Greenlee Textron Inc.
10/16
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Table of Contents
Related Manuals for Textron Greenlee Gator E12CCXLT
Summary of Contents for Textron Greenlee Gator E12CCXLT
- Page 1 E12CCXLT and E12CCXLX GATOR Battery-powered, ® 12-ton Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52080025 REV 2 © 2016 Greenlee Textron Inc. 10/16...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR and Kwik Stepper are registered trademarks of Textron Innovations Inc. -
Page 3: Important Safety Information
• Keep hands away from the crimp- ing tool head when crimping. Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 4 Failure to observe these precautions may result in injury or property damage. Note: Keep all decals clean and legible, and replace when necessary. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 5: Identification
.840 Service Entrance Connectors ....1/0–4/0 AWG Aluminum Overhead “H” Taps ....6 AWG–500 kcmil One-Piece ACSR Tension Splices ........4 AWG–556.5 kcmil Two-Piece ACSR Tension Splices ........2 AWG–556.5 kcmil Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 6: Operation
Send tool in for service at end of cycle * Running the battery below 16 V can damage the battery. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Crimping Using Kc12 Or Ka12 Type U-Style Dies
(evenly spaced) Press detents and slide UA12T adapters into place as shown. Release to lock. Slide U-style dies into adapters until dies snap into place. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 8 It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 9: Crimping Using Ua12Id Dieless Die Set
The indenter will partially retract to allow the tool to be repositioned. 2. If full retraction is desired, release the trigger at the end of the crimp. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 10: Cutting
3. Close the tool head. 4. Pull the trigger to cut the item. 5. Release the trigger when the cut is complete. 6. The ram returns automatically. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Punching
This will bend or break the draw stud, and could throw parts with great force. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 12 14. Release the trigger when the punch completes the hole. The ram returns automatically. 15. Unscrew the punch. Remove slugs from the die. Remove the spacer and unscrew the draw stud. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 13 Round Punches Metric: 95.2 mm to 143 mm 12185 Spacer Conduit Size: 3-1/2" to 5" 3037AV Bushing Actual Size: 4" to 5-5/8" 1557AA 1-1/8" Sleeve Punch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 14 Metric: 19.1 mm x 29.0 mm to Threads with Flats 31.8 mm x 35.1 mm rectangular Inches: 0.750" x 1.140" to 1.250" x 1.380" rectangular Pilot Hole 60258 1/2" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 15 3/8" Draw Stud 03248 Spacer Electronic Connector Panel Punches End with Long Threads Punch Threads with Flats 7/16" (11.1mm) 04638 Pilot Hole 3/8" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 16: Die Selection
YA-A ACL/ACN 60176; 400 to Aluminum VACL BLUA number provided with YA-ATN 2ACL/2ACN 60230 to 750 kcmil: Lugs the connector. ALNS/ALNN/ALND 60278 3 crimps Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: Additional U-Type Dies
* Required for knockout punches larger than 4" actual diameter. KD12-36 10206 U-654 KD12-37 10207 U-655 KD12-38 10208 U-658 KD12-39 10209 U-659 KD12-40 10210 U-998 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 18: Cul And Ul Classified Crimps
* When crimping with the UA12ID dieless die set, use the number of crimps listed in this table instead of the number provided with the connector. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Lcd Screen
T version of this tool. ® Mobile unit not found Pressure sensor not found Burst pressure exceeded Battery temperature too low Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 20: Maintenance
Failure to observe these warnings could result in severe injury or death. Relief valve adjustments must be done by an authorized service center. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 21: Troubleshooting
Pull trigger and hold retract button simultaneously to warm oil. Store tool in warm area. Tool loses oil. Damaged seal. Contact Greenlee customer service at 800-435-0786 for warranty service or repair. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 22 E12CCXLT and E12CCXLX 12-ton Battery-powered Tools Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 23 E12CCXLT and E12CCXLX 12-ton Battery-powered Tools Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 24 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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