PREMIER TECH Solido SMART Operating Manual Including Operations Logbook, Manual For Installation, Commissioning And Maintenanc
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PREMIER TECH Solido SMART Operating Manual Including Operations Logbook, Manual For Installation, Commissioning And Maintenanc

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Technical Documentation
Operating Manual Including Operations Logbook,
Manual for Installation, Commissioning and Maintenance
Fully Biological SBR Small Wastewater Treatment Plant
without primary treatment
Qualified advice by telephone: +49 (0) 30 4401 3830 (9:00 to 16:00, CET)
www.premiertechaqua.de
ptad-berlin@premiertech.com
Solido SMART
DOKK5110E
15.04.2020

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  • Page 1 Operating Manual Including Operations Logbook, Manual for Installation, Commissioning and Maintenance Fully Biological SBR Small Wastewater Treatment Plant without primary treatment Qualified advice by telephone: +49 (0) 30 4401 3830 (9:00 to 16:00, CET) www.premiertechaqua.de ptad-berlin@premiertech.com Solido SMART DOKK5110E 15.04.2020...
  • Page 2 • Note the error text from the display • Turn off the warning signal by pressing the middle key on the control unit once • Inform the maintenance service immediately Premier Tech 2 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 3 The Solido SMART treatment system is subject to a factory warranty of 3 years. • The factory warranty of 3 years for the Solido SMART treatment system covers the service life of all of the electrical and mechanical components, provided that start-up and maintenance are performed by an authorised specialist company.
  • Page 4 Fill the rest of the excavated pit with filling material. Check that the supply pipe and the roof deaeration provide sufficient aeration and deaeration for the containers (install a separate aeration pipe if necessary). Premier Tech 4 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 5 Install the sealing to the building in such a way that it is possible to change the cable at a later point. Connect the hoses Attach the pre-fitted hose on the lifter and the supply air hose to the Solido SMART capsule connections. Install the Solido SMART capsule Set the Solido SMART capsule on the lifter in the container.

  • Page 6: Table Of Contents

    Desludging ......................30 Installation and start-up ....................31 Checking the system components for completeness..........31 Checklist BEFORE assembling the Solido SMART treatment system ....35 Assembly steps for the Solido SMART treatment system ........36 7.3.1 Installing the shaft assembly set ..............36 7.3.2...
  • Page 7 10. Appendix ........................57 10.1 Technical data and environmental conditions for the control unit ......57 10.2 Wire configuration/terminal scheme for Solido SMART with S40 control ....58 10.3 Technical data for Solido SMART technology capsule ........... 59 10.4 EC declaration of conformity .................. 60 10.5 Declaration of performance according to the Construction Products Regulation ..

  • Page 8: About This Document

    • Installation instructions for kiosk (DOKK7301) Solido SMART is used in the container types round tank BL and rectangular tank M2 (also see brief description DOKK5204E). Its function and technical configuration are dependent on the type. This documentation uses container BL26 and M2-35 as an example.

  • Page 9: Symbols Used

    Read the technical documentation! Caution/Note: Do not dispose of obsolete devices as domestic waste; hand them into the specially designated collection points or return them postpaid to Premier Tech. Caution/Note: Disconnect the mains plug before you carry out repairs. Premier Tech...

  • Page 10: List Of Abbreviations Used

    The Solido SMART SBR wastewater treatment system is used to clean and purify wastewater in domestic areas. This wastewater treatment system is not intended for any other use.

  • Page 11: Safety Instructions

    The bacteria in the small wastewater treatment plant must have a regular supply of oxygen. For this reason, do not interrupt the power supply to the treatment plant, even during longer periods of absence (such as holidays). Premier Tech 11 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 12 VDE 0701-0702. Recommended checks are: the measurement of the insulating resistance, protective earth conductor resistance and the replacement leakage current. Premier Tech 12 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 13: Description Of Functions

    4.1 Component overview in round tank BL Component overview (example: EBL-26) Legend for the component overview: BL26 container (example) Calmed inlet DN110 Solido SMART technology capsule Clearwater lifter (KWH) with compressor and solenoid valves Outlet Tube diffuser (BEL) 10 - Float switch (SWS)

  • Page 14: Component Overview In Rectangular Tank M2

    • chambers are connected by openings in baffle • both chambers are aerated • no slow down influent • Desludging via pipe DN160 (remaining Openings volume in second in baffle chamber) Premier Tech 14 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 15: General

    This ensures very effective wastewater purification and prevents the build-up of harmful biogases. The Solido SMART small wastewater treatment plant is shown with the BL container in the following figure. The volume and shape of the container for your small wastewater treatment plant may differ, but the functional principle shown here is the same.
  • Page 16 The output of activated sludge from the SBR reactor is significantly reduced and the lifetime of downstream filtration is increased as a result. The automatic backwash system also effectively prevents potential lifter blockages. Premier Tech 16 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 17 “8. S40 control unit and available settings”. Float switch The Solido SMART system is equipped with a sensor (float switch) that is used as an overfill alarm. The plant triggers an alarm as soon as the sensor detects that the fill level is too high.
  • Page 18 “6. Monthly in-house inspection and half- yearly maintenance”. Device for sludge removal The Solido SMART system has a sludge pipe that is permanently indicated using a pictograph and that ensures proper desludging. • Desludging is required if the sludge level reaches 70% of the max. permitted water level at the end of the sedimentation.

  • Page 19: Operating Notes

    5.1 Everyday conduct Please observe the codes of conduct recommended in this chapter in your everyday work to ensure the faultless operation of the Solido SMART small wastewater treatment plant and protect the environment. Please instruct all persons living, working, or staying as guests in your household about the codes of conduct and ensure that they comply with them.
  • Page 20 Oily waste Collecting point Paint Collecting point Paintbrush cleaner Collecting point Paint thinner Collecting point Pesticide Collecting point Pipe cleaner Do not use Toilet blocks Do not use Varnish Collecting point Premier Tech 20 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 21: General Recommendations

    Supervision of the running-in phase by qualified personnel is advisable. In the running-in phase, SBR plants should be supervised and, where possible, configured by a specialist company. Building a stable biological function is a prerequisite for ensuring fault-free plant functionality. Premier Tech 21 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 22: Daily Function Check

    Failures, maintenance work, sludge removal, maintenance reports and other incidents should be recorded in the operations logbook. The operations logbook is to be handed over to the responsible authorities upon request. Premier Tech 22 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 23: Inspection, Maintenance And Desludging

    Turn the two nuts by 90° in a clockwise direction until they stop in order to seal the cover tight. • Test whether the small wastewater treatment plant is tightly sealed. Premier Tech 23 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 24: Monthly In-House Inspection

    Contact the maintenance service if there is a reduction in performance due to reduced compressed air performance (a measurement of the tube diffuser counter pressure is required, contact Premier Tech if required). Premier Tech 24 / 64...

  • Page 25: Half-Yearly Maintenance

    Maintenance of the compressor • Optimisation of the operation parameters on the basis of inspection results from the SBR and outflow, if necessary in consultation with Premier Tech. Warning: Disconnect the wastewater treatment plant from the power supply before you continue with the measures described below.
  • Page 26 In this case, you must ensure that the cover is well closed again (recommended: torque 25 Nm). We recommend resealing it and occasionally greasing the seal with Vaseline. Tip: Use the “capsule key” to open the capsule Premier Tech 26 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 27: Take Sample Of Activated Sludge From Reactor Chamber

    • Measure sludge volume in all chambers/tanks. • Contrary to regular SBR-plants the Solido SMART system is working with comparatively high sludge volume values. Undiluted Why dilute 1+3? SSV30= 930ml/l...

  • Page 28: Evaluation Of Sludge Level Ssv90Norm And Recommendation For Desludging

    = 0,95 x 520 x (1,16 / 1,28) ml/l = 448 ml/l ➔ SSV90 = 448 ml/l norm ➔ around 2/3 of total sludge storage volume capacity is currently filled Premier Tech 28 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 29 EM2-45 8 PE 1,23 m 1,65 EM2-60 10 PE 1,46 m 1,92 Usually the growth of SSV90 norm decreases slightly over time: chron.trend SSV90 at SMART (idealised) norm time period (days) Premier Tech 29 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 30: Desludging

    There is an opening in the baffle at a specific height, in order to desludge the first chamber almost completely and leaving a water level of about 25cm in the second chamber. Considering the whole volume there will remain enough sludge to continue the biological process. Premier Tech 30 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 31: Installation And Start-Up

    Compressed air outlet for clearwater lifter (KWH), DN10, blue, pre- assembled 1 pc Overfill Alarm (Float switchSWS); pre-assembled 2 pc Hose clamps 1 pc Control unit 1 pc Technical Documentation 1 pc Approval Premier Tech 31 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 32 The diagram showing the scope of delivery and the following installation steps apply to the standard version single-container plant. Please note information for plants with pumped outlet in separate manual DOKK7314E, which is included in the delivery and part of warranty conditions. Premier Tech 32 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 33 7. Installation and start-up With the Solido SMART treatment tank from Premier Tech, the basic components of the Solido SMART SBR wastewater treatment system are already pre-installed (see figures): Pre-installed components in the treatment tank BL Item Quantity Description 1 pc...
  • Page 34 7. Installation and start-up Pre-installed components in the treatment tank M2 Sludge removal Support for Sampling pot with emergency pipe DN160 clearwater lifter overflow clearwater lifter Premier Tech 34 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 35: Checklist Before Assembling The Solido Smart Treatment System

     Is the control unit protected from rain and sun? Is the Solido SMART cable long enough? (Alternatively: set up external control columns next to the plant) Is a 230 V power supply plug with a 30 mA residual-current circuit breaker ...

  • Page 36: Assembly Steps For The Solido Smart Treatment System

    7. Installation and start-up 7.3 Assembly steps for the Solido SMART treatment system 7.3.1 Installing the shaft assembly set • Install the seals and the cable holder for the shaft assembly set as required. • Perform the assembly for the BL containers in the...

  • Page 37: Connecting The Air Inlet Supports

    Seal the conduit so that no unpleasant smells can escape. Do not wall it in, etc., because the control cable may need to be pulled out in the case of damage. Premier Tech 37 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 38: Connecting The Technology Capsule

    Notes for plants with pumped outlet KWP (option) Please note information for plants with pumped outlet in separate manual DOKK7314E, which is included in the delivery and part of warranty conditions. Premier Tech 38 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 39: S40 Control Unit And Available Settings

    8. S40 control unit and available settings S40 control unit and available settings 8.1 About the S40 control unit The S40 control unit has been developed for the Solido SMART small wastewater treatment plant from Premier Tech. It includes: •...

  • Page 40: Navigation In The Control Menu

    When installed outdoors, the unit should not be positioned in direct sunlight or where it will receive direct rainfall. However, installation in a covered outdoor area (e.g. under a carport) is permitted. Premier Tech 40 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 41: Settings During Start-Up

    8. S40 control unit and available settings 8.4 Settings during start-up If the S40 control unit is being connected to the Solido SMART plant and mains supply, the start-up routine is called automatically. Important plant parameters are defined, in which the following logic applies in the three- line “pop-up”...

  • Page 42: Power Failure Recognition

    The following information is displayed on the basic screen: • Weekday - date - time • Current cycle activity • Remaining time - phase • Remaining time - cycle • Error - float switch symbol Premier Tech 42 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 43: Other Main Menu Levels

    24 hour cycle -> one start time, set to low-inflow times Start125%: Start-up phase, aeration time at 125% of the set value (max.18 min), Can be de/activated, duration in days, configurable Premier Tech 43 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 44 If you use a clearwater pump (KWP, option) instead of a clearwater lifter (KWH), the menus and displays are adjusted accordingly: For example, in the display for the operating hours or in the display Current monitor The clearwater pump can be manually switched to manual mode. Premier Tech 44 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 45: Application Example In The Password-Protected

    Select type of plant area: A Solido SMART plant is set to filtration level C with 4 PT and a 80 l/min compressor and is to be changed to filtration level N/D with 4 PT and a 60 l/min compressor: Choose Service in the main menu.
  • Page 46 PE Press the middle button to confirm KWP instead of KWH NO Press the middle button to confirm DOP NO Press the middle button to confirm SSP NO Premier Tech 46 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 47: Start125%" Start-Up Phase

    240d. Press the middle button again and then enter the service password. Enter the desired duration in number of days and confirm with the middle button. Premier Tech 47 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 48: Solido Smart S40 Menu Overview

    8. S40 control unit and available settings 8.7 Solido SMART S40 menu overview Premier Tech 48 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 49 8. S40 control unit and available settings Premier Tech 49 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 50: Alarm Relay (For An External Signaller)

    Accu, we recommend replacing the accumulators with new ones (type NiMH AA, capacity 1800 to 2100 mAh). Only rechargeable accumulators are permitted; never use normal batteries. Premier Tech 50 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 51: Operational Failures And Resolving Them

    9.1 S40 control alarm messages In the event of an alarm, an acoustic signal sounds and the red LED starts to flash. The standard version of the Solido SMART plants (basic controller version) can display the following alarm messages in the bottom line on the basic screen: ...
  • Page 52 An interruption >1 min will be registered as mains OFF and mains ON (with time and date). Exception: Overfill alarm cannot be deactivated. The alarm stops once the sensor moves down again. Note: For more information, see chapter 8 “S40 control unit and available settings” Premier Tech 52 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 53: Other Failures

     Whether hose connections/nozzles are damaged, including in the capsule.  Whether the air lifter is blocked.  The valve is either defective or not activated correctly by the controller. Premier Tech 53 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 54 (contact Premier Tech)  Ensure there is sufficient The aeration/ aeration/deaeration deaeration for the (unhindered circulation) overall plant is not functioning correctly Premier Tech 54 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 55 Sludge not removed fully biological Incorrect setting for small wastewater inhabitant values treatment plant to Plant disconnected shorten the start- from the mains supply up time for a long time Premier Tech 55 / 64 Solido SMART DOKK5110E 15.04.2020...
  • Page 56 9. Operational failures and resolving them NOTES: Premier Tech 56 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 57: Appendix

    Unit function: −20°C to +55°C Operating temperature: −25°C to +60°C Storage temperature: During operation and during storage, 80 kPa to 106 kPa Air pressure: max. 95% rH (condensing) permitted Relative humidity: Not permitted Ice formation: Premier Tech 57 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 58: Wire Configuration/Terminal Scheme For Solido Smart With S40 Control

    10. Appendix Type plate control unit type product code serial number 10.2 Wire configuration/terminal scheme for Solido SMART with S40 control Plug pins Electrical socket Basic S40 version Aggregate Function Plug pin no. Compressor KWH valve (or KWP) Free Free...

  • Page 59: Technical Data For Solido Smart Technology Capsule

    10. Appendix 10.3 Technical data for Solido SMART technology capsule Outer dimensions of technology D = 340 mm, H = 252 mm capsule: (High capsule: H = 352 mm) Material: HD-PE Approval: UN / 1H2 / X 38 / S...

  • Page 60: Ec Declaration Of Conformity

    10. Appendix 10.4 EC declaration of conformity Premier Tech 60 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 61: Declaration Of Performance According To The Construction Products Regulation

    10. Appendix 10.5 Declaration of performance according to the Construction Products Regulation Premier Tech 61 / 64 Solido SMART DOKK5110E 15.04.2020...

  • Page 62: Solido Smart Operations Logbook

    Premier Tech Water and Environment GmbH • Service hotline: +49 (0) 30 4401 3830 (9:00 to 16:00, CET) 11. Solido SMART operations logbook Operating hours (monthly check) Comments/specific incidents In/outlets okay? Sludge removal? Total running time Compressor Clearwater lifter KWH...
  • Page 63 Premier Tech Water and Environment GmbH • Service hotline: +49 (0) 30 4401 3830 (9:00 to 16:00, CET) Solido SMART operations logbook Operating hours (monthly check) Comments/specific incidents In/outlets okay? Sludge removal? Total running time Compressor Clearwater lifter KWH Date...

  • Page 64: Master Data Sheet For Your Solido Small Wastewater Treatment Plant

    You can use this sheet to keep a record of important technical details about your small wastewater treatment plant. With these details, your maintenance service company or the Premier Tech service team can provide quick assistance at any time. Please note that these details are required if you wish to make a warranty claim.

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