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Summary of Contents for Miller OM-246 022B
- Page 1 OM-246 022B 2010−12 Wireless Remote Controls Visit our website at www.MillerWelds.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. -
Page 3: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2010−03 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. - Page 4 D Keep your head out of the fumes. Do not breathe the fumes. D Wear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap. D If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases.
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Page 5: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 6: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &... -
Page 7: Section 2 − Battery Safety Precautions
SECTION 2 − BATTERY SAFETY PRECAUTIONS - READ BEFORE USING Small Batt _2010−03 Protect yourself and others from injury — read and follow these precautions. 2-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. -
Page 9: Section 3 − Installation And Operation
6.0 in. (152 mm) H 1-3/8 in. (35 mm)H Weight 3.0 lbs (1.4 Kg) w/batteries 0.6 lbs (.27 Kg) w/batteries 0.16 lbs (.07Kg) FCC ID LW9-Miller-FC LW9-Miller-HC LW9-Miller-RX Canada IC 2119B-MillerFC 2119B-MillerHC 2119B-MillerRX *Not all applications are suitable for wireless communication. Rated range is approximate, and may vary depending on factors such as obstruc- tions, frequency interference, transmission technology, and weather. -
Page 10: 3-3.Weee Label (For Products Sold Within The Eu)
3-3.WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collec- tion facility. Contact your local recycling office or your local distributor for further information. -
Page 11: 3-3.Compatibility Chart
Big Blue Turbo Yes (5) Yes (2, 5) Maxstar 350/700 Big Blue , Big 40 Miller Du-Op Big Blue , Big 40 CC/CV Yes (5) Yes (2, 5) Millermatic (All) Big Blue 300 Pro ... -
Page 12: 3-5.Introduction
3-5.Introduction A wireless system consists of a transmitter and a re- ceiver. Foot Pedal Transmitter Hand Control Transmitter Receiver The foot pedal, hand control, and receiver are cap- able of remotely turning on the output contactor and adjusting the output level of a welding power source. The hand control is equipped with a digital display capable of providing three parameters: percentage of available output (default), amperage, and voltage. -
Page 13: 3-7.Connecting Receiver To Remote 14 Receptacle
3-7.Connecting Receiver To Remote 14 Receptacle Unexpected weld output can cause electrical shock. Wire- less remote control can turn weld output on from distant locations. Disconnect re- ceiver from remote 14 re- ceptacle and remove battery from remote control before servicing equipment. -
Page 14: 3-9.Hand Control Operation
3-9.Hand Control Operation Unexpected weld output can cause electrical shock. Wireless remote control can turn weld out- put on from distant locations. Disconnect receiver from remote 14 receptacle and remove battery from remote control before servi- cing equipment. = Percentage Hand Control Output Contactor Control Button Remote Output On Indicator (Blue... -
Page 15: 3-10.Remote Amperage Or Voltage Control For Welding Power Source With Output Always On
3-10. Remote Amperage Or Voltage Control For Welding Power Source With Output Always On Hand control operation for welding power sources with output contactor always on (Stick, TIG, and voltage sensing wire feed welding). Unexpected weld output can cause electrical shock. Wireless remote con- trol can turn weld output on from dis- tant locations. -
Page 16: 3-11.Remote Control For Welding Power Source With Output Contactor And Amperage Or Voltage Control
3-11. Remote Control For Welding Power Source With Output Contactor And Amperage Or Voltage Control Hand control operation for welding power sources with remote output contactor con- trol (Stick and TIG welding). Unexpected weld output can cause electrical shock. Wireless remote con- trol can turn weld output on from dis- tant locations. -
Page 17: 3-12.Programming A Foot Control
3-12.Programming A Foot Control Unexpected weld output can cause electrical shock. Wireless remote control can turn weld out- put on from distant locations. Dis- connect receiver from remote 14 receptacle and remove battery from remote control before servi- cing equipment. Turn off welding power source where wireless remote control was installed before linking wire-... -
Page 18: 3-13.Programming A Hand Control
Only one control can operate a re- ceiver Receiver Learn Button (Miller Logo) Be sure receiver has been cor- rectly connected to the power source Remote 14 receptacle (see Section 3-7), before pro- ceeding with programming pro- cedure. -
Page 19: 3-14.Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo
3-14.Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo Stop engine. Disconnect negative (−) battery cable. Remove right side generator panel. Electrical Box Remove white cover from electrical box. Diagnostic Board PC9 PC9 is a small board (2x2) with 5 red LEDs, located in the upper left corner. -
Page 20: Section 5 − Electrical Diagrams
SECTION 5 − ELECTRICAL DIAGRAMS 5-1.Foot Control Circuit Diagram 246 020-A 5-2.Receiver 14 Plug Information Pin* Pin Information Supply voltage 10-35 VAC/VDC with respect to pin D. OUTPUT CONTACTOR Activates machine output contactor. Closure from pin A. Command supply voltage 0−10 VDC with respect to pin D. - Page 21 Notes OM-246 022 Page 19...
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Page 22: Section 6 − Parts List
SECTION 6 − PARTS LIST 805 481-B OM-246 022 Page 20... - Page 23 249297 Kit, battery holder w/Miller label ........
- Page 24 Notes TM-216 869 Page 22 Dynasty 350/700, Maxstar 350/700...
- Page 25 Effective January 1, 2010 (Equipment with a serial number preface of MA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
- Page 26 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. ORIGINAL INSTRUCTIONS − PRINTED IN USA 2010 Miller Electric Mfg. Co. 2010−01...
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