Miller OM-286308A Owner's Manual
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Miller OM-286308A Owner's Manual

Miller OM-286308A Owner's Manual

Wireless remote controls
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OM-286308A
2020-05
Wireless Remote Controls
For product information,
Owner's Manual translations,
and more, visit
www.MillerWelds.com

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Summary of Contents for Miller OM-286308A

  • Page 1 OM-286308A 2020-05 Wireless Remote Controls For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ....... . . 1-1.
  • Page 5 Insert DofC Here...

  • Page 7: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2020−02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 8 D Do not cut or weld on tire rims or wheels. Tires can explode if heat- FUMES AND GASES can be hazardous. ed. Repaired rims and wheels can fail. See OSHA 29 CFR 1910.177 listed in Safety Standards. D Do not weld on containers that have held combustibles, or on Welding produces fumes and gases.

  • Page 9: Additional Hazards For Installation, Operation, And Maintenance

    D Never weld on a pressurized cylinder − explosion will result. CYLINDERS can explode if damaged. D Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them Compressed gas cylinders contain gas under high and associated parts in good condition.

  • Page 10: California Proposition 65 Warnings

    H.F. RADIATION can cause interference. ARC WELDING can cause interference. D High-frequency (H.F.) can interfere with radio D Electromagnetic energy can interfere with navigation, safety services, computers, and sensitive electronic equipment such as communications equipment. computers and computer-driven equipment such as robots. D Have only qualified persons familiar with electronic equipment D Be sure all equipment in the welding area is electromagnetically perform this installation.

  • Page 11: Section 2 − Battery Safety Precautions - Read Before Using

    SECTION 2 − BATTERY SAFETY PRECAUTIONS - READ BEFORE USING Small Batt _2020-02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 2-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.

  • Page 12: Principal Safety Standards

    2-4. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, American Welding Safe Practice For Occupational And Educational Eye And Face Protec- Society standard ANSI Standard Z49.1. Website: www.aws.org. tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org. Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Standards Association.

  • Page 13: Section 3 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 3 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som_2020−02_fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 3-1.
  • Page 14 D Déplacer toutes les substances inflammables à une distance de LES PIÈCES CHAUDES peuvent 10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir provoquer des brûlures. soigneusement avec des protections homologués. D Ne pas toucher à mains nues les parties chaudes. D Ne pas souder dans un endroit là...

  • Page 15: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM) des chocs mécaniques, des dommages physiques, du laitier, des peuvent affecter les implants médicaux. flammes ouvertes, des étincelles et des arcs. D Placer les bouteilles debout en les fixant dans un support station- D Les porteurs de stimulateurs cardiaques et naire ou dans un porte-bouteilles pour les empêcher de tomber ou autres implants médicaux doivent rester à...

  • Page 16: Proposition Californienne 65 Avertissements

    D Effectuer régulièrement le contrôle et l’entretien de l’installation. LIRE LES INSTRUCTIONS. D Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence, maintenir les éclateurs à une distan- D Lire et appliquer les instructions sur les ce correcte et utiliser une terre et un blindage pour réduire les étiquettes et le Mode d’emploi avant l’instal- interférences éventuelles.

  • Page 17: Section 4 − Consignes De Sécurité Relatives Aux Batteries − Lire Avant Utilisation

    SECTION 4 − CONSIGNES DE SÉCURITÉ RELATIVES AUX BATTERIES − LIRE AVANT UTILISATION Small Batt_2020-02_fre Pour écarter les risques de blessure pour vous-même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 4−1.

  • Page 18: 4−4. Principales Normes De Sécurité

    4−4. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, American Welding Safe Practice For Occupational And Educational Eye And Face Protec- Society standard ANSI Standard Z49.1. Website: www.aws.org. tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org.

  • Page 19: Section 5 − Installation And Operation

    SECTION 5 − INSTALLATION AND OPERATION 5-1. FCC Compliance This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with instructions, may cause harmful interference to radio communications.

  • Page 20: Weee Label (For Products Sold Within The Eu)

    5-4. WEEE Label (For Products Sold Within The EU) Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. Contact your local recycling office or your local distributor for further information.

  • Page 21: Introduction

    5-5. Introduction A wireless remote-control system consists of a control and transceiver. Wireless Foot Control Wireless Hand Control 14-Pin Transceiver The Wireless Foot Control, Wireless Hand Control, and 14−Pin Transceiver are capable of remotely turning on the output contactor and adjusting the output level of a welding power source.

  • Page 22: Connecting 14-Pin Transceiver To Remote 14 Receptacle

    5-7. Connecting 14-Pin Transceiver To Remote 14 Receptacle Unexpected weld output can cause electrical shock. Re- mote controls can turn on weld output from distant lo- cations. Disconnect 14-Pin Transceiver from remote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servic- ing equipment.

  • Page 23: Wireless Hand Control Operation

    5-9. Wireless Hand Control Operation Unexpected weld output can cause electrical shock. Wireless remote controls can turn weld out- put on from distant locations. Dis- connect 14-pin transceiver from remote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servicing equip- ment.

  • Page 24: Remote Amperage Or Voltage Control For Welding Power Source With Output Always On

    5-10. Remote Amperage Or Voltage Control For Welding Power Source With Output Always On Wireless hand control operation for weld- ing power sources with output contactor always on (Stick, TIG, and voltage sensing wire feed welding). Unexpected weld output can cause electrical shock.

  • Page 25: Remote Amperage Or Voltage Control For Welding Power Source With Output Contactor

    5-11. Remote Amperage Or Voltage Control For Welding Power Source With Output Contactor Wireless hand control operation for welding power sources with output contactor always on (Stick, TIG and voltage sensing wire feed welding). Unexpected weld output can cause elec- trical shock.

  • Page 26: Pairing A Wireless Hand Control With A 14-Pin Transceiver

    5-12. Pairing A Wireless Hand Control With A 14-Pin Transceiver Unexpected weld output can cause electric shock. Remote controls can turn weld output on from distant locations. Discon- nect 14-pin transceiver from re- mote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servicing equip- ment.

  • Page 27: Pairing A Wireless Foot Control With A 14-Pin Transceiver

    5-13. Pairing A Wireless Foot Control With A 14-Pin Transceiver Unexpected weld output can cause electrical shock. Wireless Remote Control can turn weld output on from distant locations. Disconnect receiver from remote 14 receptacle and remove bat- tery from remote control before servicing equipment.

  • Page 28: Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo

    5-14. Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo Stop engine. Disconnect negative (−) battery cable. Remove right side generator panel. Electrical Box Remove white cover from electrical box. Diagnostic Board PC9 PC9 is a small board (2x2) with 5 red LEDs, located in the upper left corner.

  • Page 29: Transceiver 14-Pin Information

    5-15. Transceiver 14-Pin Information Pin* Pin Information Contactor control +15 volts DC / 24 volts AC, ref- erenced to G. OUTPUT ENABLE Contact closure to A completes and enables out- put. Output command voltage; 0-10 volts DC REMOTE Remote control circuit common. OUTPUT CONTROL Command percentage of Pin C with respect to Pin...

  • Page 30: Section 7 − Parts List

    SECTION 7 − PARTS LIST Ref. 805625-A Figure 7-1. Wireless Foot Control Item Dia. Part Mkgs. Description Quantity 285008 Wireless Foot Control ....288128 Kit, Wireless Pedal Repair (Includes) .
  • Page 31 Ref. 805627-A Figure 7-2. Wireless Receiver w/Labels Item Dia. Part Mkgs. Description Quantity 284867 Wireless Receiver w/Labels Ref. 805626-A Figure 7-3. Wireless Hand Control Item Dia. Part Mkgs. Description Quantity 285358 Wireless Hand Control ....285341 Strap, Clip Assy (Includes) .
  • Page 32 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in.) 22 Gauge (.031 in.) 20 Gauge (.037 in.) 18 Gauge (.050 in.) 16 Gauge (.063 in.) 14 Gauge (.078 in.) 1/8 in. (.125 in.) 3/16 in. (.188 in.) 1/4 in. (.25 in.) 5/16 in.
  • Page 33 Notes...
  • Page 34 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 35 Effective January 1, 2020 (Equipment with a serial number preface of NA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions Supplied Air Respirator (SAR) Boxes and Panels below, Miller Electric Mfg.
  • Page 36 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2020 Miller Electric Mfg. LLC 2020−01...

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