Johnson Controls York International TM9X Series Installation Manual
Single stage ecm residential gas furnaces
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Also See for York International TM9X Series:
- User's information manual (8 pages) ,
- Information manual (6 pages) ,
- User's information manual (6 pages)
Table of Contents
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INSTALLATION MANUAL
SINGLE STAGE ECM
RESIDENTIAL GAS FURNACES
MODELS: TM9X Series
(95.5% AFUE Multi-position)
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical. Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . . 15
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
Johnson Controls Unitary Products
LIST OF SECTIONS
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . . 21
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . . 35
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LIST OF FIGURES
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 25
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 26
Combustion Airflow Path Through The Furnace Casing . . . . . . . . . 27
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 29
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
LIST OF TABLES
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 34
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
1083288-UIM-A-0114
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Table of Contents
Related Manuals for Johnson Controls York International TM9X Series
Summary of Contents for Johnson Controls York International TM9X Series
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Page 1: Table Of Contents
These units are Category IV listed and may not be common vented with another gas appliance as allowed by the National Fuel Gas Code. Johnson Controls Unitary Products 1083288-UIM-A-0114... -
Page 2: Safety
(Mobile) Home. casing and terminating outside the space containing the furnace. • This furnace is not approved for installation in trailers or recre- ational vehicles. Johnson Controls Unitary Products... - Page 3 These instructions are required • Hydrochloric acid as a minimum for a safe installation. • Masonry acid washing materials • Permanent wave solutions • Printing inks, paint removers, varnishes, etc. • Water softening chemicals Johnson Controls Unitary Products...
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Page 4: Unit Clearances To Combustibles
* 24" clearance in front and 18" on side recommended for service access. 3. Where adequate combustion air will be available (particularly when All furnaces approved for alcove and attic installation. the appliance is not using outdoor combustion air). Johnson Controls Unitary Products... -
Page 5: Ductwork
Attach the indoor coil cabinet to the duct connector, and then position the furnace on top of the coil cabinet. The connection to the furnace, indoor coil cabinet, duct connector, and supply air duct must be sealed to prevent air leakage. Johnson Controls Unitary Products... -
Page 6: Vertical Applications
4 flanges. See Figure 3. Do not drill any holes or drive any screws into the front duct flange on the coil in order to prevent damaging coil tubing. See Figure 6. ATTACHMENT FLANGES FIGURE 3: Coil Cabinet Attachment Flanges Johnson Controls Unitary Products... -
Page 7: Pc Series Upflow Coil Installation
The internal bottom panel must be removed for this application. Attic installations must meet all minimum clearances to combustibles and have floor support with required service accessibility. FIGURE 7: Horizontal Left or Right application (Right Shown) Johnson Controls Unitary Products... -
Page 8: Horizontal Application
Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position or their location brackets/baffles. Johnson Controls Unitary Products... -
Page 9: Filters
20x25 filter. CFM greater than 1800, you may use two side returns or one side and the bottom or one side return with a transition to allow use of a 20x25 filter. Johnson Controls Unitary Products... -
Page 10: Gas Piping
The use of straps and/or supports is required to support the weight of the external filter box. Johnson Controls Unitary Products... -
Page 11: Gas Piping
0.87 0.87 31.7 0.87 0.87 0.87 33.5 0.87 0.87 0.87 35.4 0.87 0.87 0.81 1000 37.3 0.87 0.80 0.73 1050 39.1 0.87 0.73 0.67 1100 41.0 0.80 0.66 0.61 2500 (LP) 93.2 (LP) 2.44 2.03 1.86 Johnson Controls Unitary Products... - Page 12 Do not attempt to drill out any orifices to obtain the proper orifice size. Drilling out a gas orifice will cause misalignment of the burner flames, caus- ing premature heat exchanger burnout, high levels of carbon monoxide, excessive sooting, a fire hazard, personal injury, property damage and/or death. Johnson Controls Unitary Products...
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Page 13: Electrical Power
Refer to Figure 17. 3. The furnace's control system requires correct polarity of the power supply and a proper ground connection. Refer to Figure 17. Johnson Controls Unitary Products... -
Page 14: Typical Low Voltage Wiring
Compressor Contactor Compressor Full Stage Compressor Second Stage Solenoid 24 – Volt Hot 24 - Volt Hot Full Stage Heat Heat Y/Y2 Second Stage Second or Full Compressor Stage Compressor FIGURE 19: Typical Low Voltage Wiring Johnson Controls Unitary Products... -
Page 15: Condensate Piping And Furnace
All drain connections (furnace, evaporator coil, or humidifier) must be terminated into an open or vented drain as close to the respective equipment as possible. Regular maintenance is required on condensate drainage system. Johnson Controls Unitary Products... - Page 16 This is true for all long horizontal venting in any furnace Liquid anti-freeze will cause damage to internal plastic parts of this configuration. This will keep condensate from entering the furnace. furnace. DO NOT attempt to winterize the furnace using liquid anti-freeze. Johnson Controls Unitary Products...
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Page 17: Upflow Configuration
For 040, 060 & 080K input furnaces, the condensate drain is plumbed toward the right casing outlet from the factory. For 100 & 120 input furnaces, the condensate drain is plumbed toward the left casing outlet from the factory. FIGURE 21: Upflow Configuration Johnson Controls Unitary Products... -
Page 18: Downflow Configuration
1083288-UIM-A-0114 FIGURE 22: Downflow Configuration Johnson Controls Unitary Products... -
Page 19: Horizontal Left Configuration
1083288-UIM-A-0114 FIGURE 23: Horizontal Left Configuration Johnson Controls Unitary Products... -
Page 20: Horizontal Right Configuration
1083288-UIM-A-0114 FIGURE 24: Horizontal Right Configuration Johnson Controls Unitary Products... -
Page 21: Maximum Equivalent Pipe Length
Max. equivalent Length (ft) 40,000 40,000 40,000 40,000 40,000 40,000 60,000 60,000 60,000 60,000 60,000 60,000 80,000 80,000 80,000 80,000 80,000 80,000 100,000 100,000 100,000 100,000 100,000 100,000 120,000 120,000 120,000 120,000 Elevation 2001 - 4000 Elevation 7001-8000 Johnson Controls Unitary Products... -
Page 22: High Altitude Pressure Switches
100,000 100,000 100,000 100,000 100,000 120,000 120,000 120,000 120,000 Table 8: High Altitude Pressure Switches HIGH ALTITUDE PRESSURE SWITCHES REQUIRED FOR ALL INSTALLTIONS ABOVE 5000 FEET Part Number Models S1-1PS3302 100k, 120k S1-1PS3306 S1-1PS3307 40k, 80k Johnson Controls Unitary Products... -
Page 23: Elbow Dimensions
The vent must be installed with the minimum required clearances, This is less than the 90 foot maximum equivalent length of 3" pipe and must comply with local codes and requirements. allowed for that model and is thus acceptable. Johnson Controls Unitary Products... -
Page 24: Home Layout
If a metal shield is used it must be a stainless steel material at a minimum dimension of 20 inches (51 cm). It is recommended that a retaining type collar be used that is attached to the building sur- face to prevent movement of the vent pipe. Johnson Controls Unitary Products... -
Page 25: Termination Configuration - 1 Pipe
The combustion air and will help reduce condensation. vent pipes must terminate in the same atmospheric zone. Johnson Controls Unitary Products... -
Page 26: Double Horizontal Combustion Air Intake And Vent Termination
Also, the terminal assembly should be located as far as possible from a swimming pool or a location where swimming pool chemicals might be stored. Be sure the terminal assembly follows the outdoor clearances listed in Section #1 “Outdoor Air Contaminants.” Johnson Controls Unitary Products... -
Page 27: Combustion Airflow Path Through The Furnace Casing
+ 30,000 = (130,000 4,000) = 32.5 Sq. In. Vertical 100,000 grille is not known, refer to Table 12 to estimate free area. Appliance 1 Appliance 2 Total Input + 30,000 = (130,000 2,000) = 65 Sq. In. Horizontal 100,000 Johnson Controls Unitary Products... -
Page 28: Ambient Combustion Air
A crawl space combustion air installation consists of a straight pipe from the PVC coupling on the burner box that extends into the crawl space and terminates with a 1/4” (6.4 mm) mesh screen and no elbows. Johnson Controls Unitary Products... -
Page 29: Start-Up And Adjustments
Be sure proper ventilation is available to dilute and carry Be sure to instruct the owner not to block this intake pipe. away any vented gas. Johnson Controls Unitary Products... - Page 30 2 - 5 until correct input is achieved. After flame is established, the supply air blower will start in about 30 seconds. Be sure to relight any gas appliances that were turned off at the start of this input check. Johnson Controls Unitary Products...
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Page 31: Gas Rate (Cu Ft/Hr) At Full Input
Size of Test Dial Seconds For Seconds For 1 Revolution 1 Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Cu Ft 2 Cu Ft 5 Cu Ft 1800 1636 1500 1385 1286 1200 1125 1059 1000 Johnson Controls Unitary Products... -
Page 32: Gas Valve
FIGURE 38: Reading Gas Pressure NOTICE The regulated outlet pressure has been calibrated at the factory. Additional pressure adjustment should not be necessary. If adjust- ment is necessary, set to the following specifications. After adjust- ment, check for gas leakage. Johnson Controls Unitary Products... -
Page 33: Furnace Control Board
Figure 39. DIAGNOSTIC ERROR CODE RETRIEVAL BUTTON BLOWER OFF DELAY JUMPER ELECTRONIC AIR CLEANER TERMINAL CONTINUOUS FAN SPEED JUMPER HUMIDIFIER TERMINAL FIGURE 39: Furnace Control Board Johnson Controls Unitary Products... -
Page 34: Safety Controls
Do not rely upon the interlock switch as a main power discon- nect. Blower and burner must never be operated without the blower panel in place. Johnson Controls Unitary Products... -
Page 35: Normal Operation And Diagnostics
LED STEADY OFF – If the LED light does not flash at all, check for power to the board and check for a blown fuse on the board. If the board is properly powered and the fuse is not blown, the control board may need to be replaced. Johnson Controls Unitary Products... - Page 36 The LED will flash three green flashes when shorted to chassis. The furnace will not start the ignition sequence until the memory has been cleared, then will resume the normal slow green this problem is corrected. flash after a five-second pause. Johnson Controls Unitary Products...
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Page 37: Replacement Parts List
3. Customer Service contact information. a. Click on the “Brand Links” button b. Click on the “Customer Service” button • You can contact us by mail. Just send a written request to: Johnson Controls Unitary Products Consumer Relations 5005 York Drive Norman, OK 73069... -
Page 38: Wiring Diagram
221 degrés F (105 degrés C ). 2. Les connexions à grande vitesse du moteur du ventilateur indiqués sont typiques, mais peuvent varier selon le modèle et par application. 1042427-UWD-A-0413 FIGURE 40: Wiring Diagram Johnson Controls Unitary Products... -
Page 39: Start Up Sheet
Line voltage value to furnace (volts AC) Electrical: Low Voltage Thermostat wiring is complete Thermostat heat anticipator set to .40 (if present) Low voltage value between "R" and "C" on furnace control board (volts AC) Continued on next Page Johnson Controls Unitary Products... - Page 40 Explain thermostat use and programming (if applicable) to owner Additional Job Detail Subject to change without notice. Published in U.S.A. 1083288-UIM-A-0114 Copyright © 2014 by Johnson Controls, Inc. All rights reserved. Supersedes: 997984-UIM-C-1013 York International Corp. 5005 York Drive Norman, OK 73069...