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Service Literature
ML16XP1 (HFC- 410A) SERIES OUTDOOR UNITS
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as specified
with AHRI. For AHRI Certified system matchups and
expanded ratings, visit www.LennoxPros.com. Coils
previously charged with HCFC-22 must be flushed.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
WARNING
Electric Shock Hazard. Can cause injury or
death. Unit must be properly grounded in
accordance with national and local codes.
Line voltage is present at all components when
unit is not in operation on units with single-
pole contactors. Disconnect all remote electric
power supplies before opening access panel.
Unit may have multiple power supplies.
UNIT INFORMATION
Corp. 1818-L8
March 3, 2020

Table of Contents

Installation Clearances ...................................................2
Model Number Identification ...........................................2
Dimensions .....................................................................3
Specifications .................................................................4
Typical Unit Parts Arrangement ......................................6
Unit Placement ..............................................................8
New or Replacement Line Set ......................................10
Brazing Connections ...................................................12
Flushing Line Set and Indoor Coil ................................15
Installing Indoor Metering Device .................................16
Leak Test Line Set and Indoor Coil ..............................17
Evacuating Line Set and Indoor Coil ...........................18
Electrical .......................................................................19
System Operation .......................................................21
System Configuration ...................................................21
Defrost System ...........................................................24
Maintenance ...............................................................26
Servicing Units Void of Charge ...................................32
Start-Up ......................................................................32
General Information
These instructions are intended as a general guide and do
not supersede national or local codes in any way. Consult
authorities having jurisdiction before installation.
The Merit® ML16XP1 model is designed for use with
HFC-410A refrigerant only. This unit must be installed with
an approved indoor air handler or coil. For AHRI Certified
system matchups and expanded ratings, visit www.Len-
noxPros.com.
This outdoor unit is designed for use in systems that use
the following refrigerant metering device:
• Check thermal expansion valve (CTXV)
IMPORTANT: Special procedures are required for clean-
ing the all-aluminum coil in this unit. See page 26 in this
instruction for information.
Page 1
ML16XP1
...........................28

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Summary of Contents for Lennox ML16XP1 Series

  • Page 1: Table Of Contents

    ML16XP1 UNIT INFORMATION Corp. 1818-L8 March 3, 2020 Service Literature ML16XP1 (HFC- 410A) SERIES OUTDOOR UNITS Table of Contents Installation Clearances ...........2 Model Number Identification ...........2 Dimensions ..............3 Specifications ..............4 Typical Unit Parts Arrangement ........6 Operating Gauge Set and Service Valves ......6 Unit Placement ..............8 Removing and Installing Louvered Panels .....9 New or Replacement Line Set ........10...
  • Page 2: Installation Clearances

    Installation Clearances See NOTES NOTES: Service clearance of 30 in. (762 mm) must be maintained on one of the sides adjacent to the control box. Clearance to one of the other three sides must be 36 in. (914 mm) Clearance to one of the remaining two sides may be NOTES NOTES A clearance of 24 in.
  • Page 3: Dimensions

    Dimensions 4-3/8 4-3/8 (111) (111) INLET 4-3/8 4-3/8 (111 111) OPTIONAL UNIT INLET INLET STAND-OFF KIT (4) COMPRESSOR (Field Installed) COIL DRAIN OUTLETS (Around perimeter of base) 6-3/8 SUCTION LINE 4-3/8 (162) CONNECTION (111) LIQUID LINE INLET 6-3/8 4-3/8 CONNECTION (162) (111) TOP VIEW...
  • Page 4: Specifications

    Specifications General Model No. ML16XP1-018 ML16XP1-024 ML16XP1-030 ML16XP1-036 Data Nominal Tonnage Sound Rating Number (dBA) Connections Liquid line (o.d.) - in. (sweat) Vapor (Suction) line (o.d.) - in. Refrigerant R-410A charge furnished 6 lbs. 6 oz. 6 lbs. 11 oz. 7 lbs.
  • Page 5 SPECIFICATIONS General Model No. ML16XP1-042 ML16XP1-048 ML16XP1-060 Data Nominal Tonnage Sound Rating Number (dBA) Connections Liquid line (o.d.) - in. (sweat) Vapor (Suction) line (o.d.) - in. 1-1/8 Refrigerant R-410A charge furnished 10 lbs. 12 oz. 10 lbs. 7 oz. 10 lbs.
  • Page 6: Typical Unit Parts Arrangement

    Gauge hoses must be rated for use at up to 800 psig recess. of pressure with a 4000 psig burst rating. See the Lennox Service and Application Notes #C-08-1 OPERATING SERVICE VALVES for further details and information. The liquid and vapor line service valves are used for re-...
  • Page 7 SERVICE VALVES ANGLE AND BALL Operating Angle Type Service Valve: 1. Remove stem cap with an appropriately sized wrench. 2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.
  • Page 8: Unit Placement

    DETAIL B DETAIL A INSTALL UNIT LEVEL OR, IF ON A SLOPE, MAINTAIN SLOPE TOLERANCE INSTALL UNIT AWAY OF 2 DEGREES (OR 2 INCHES PER 5 FEET [50 MM PER 1.5 M]) AWAY FROM WINDOWS FROM BUILDING STRUCTURE. DISCHARGE AIR BUILDING STRUCTURE MOUNTING...
  • Page 9: Removing And Installing Louvered Panels

    Removing and Installing Louvered Panels WARNING To prevent personal injury, or damage to panels, unit or structure, be sure to observe the following: While installing or servicing this unit, carefully stow all removed panels out of the way, so that the panels will not cause injury to personnel, nor cause damage to objects or structures nearby, nor will the panels be subjected to damage (e.g., being bent or scratched).
  • Page 10: New Or Replacement Line Set

    Field refrigerant piping consists of liquid and suction lines LINE SET ISOLATION from the outdoor unit (braze connections) to the indoor unit coil (flare or braze connections). Use Lennox L15 CAUTION (braze, non-flare) series line set, or use field-fabricated refrigerant lines as listed in table 2.
  • Page 11 LINE SET IMPORTANT — Refrigerant lines must not contact structure. INSTALLATION REFRIGERANT LINE SET — INSTALLING Line Set Isolation — The following illustrations are VERTICAL RUNS (NEW CONSTRUCTION SHOWN) examples of proper refrigerant line set isolation: NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the REFRIGERANT LINE SET —...
  • Page 12: Brazing Connections

    IMPORTANT Brazing Connections Use the procedures outlined in figures 6 and 7 for brazing Allow braze joint to cool before removing the wet rag line set connections to service valves. from the service valve. Temperatures above 250ºF can damage valve seals. WARNING IMPORTANT Danger of fire.
  • Page 13 CAP AND CORE REMOVAL CUT AND DEBUR Cut ends of the refrigerant lines square (free from nicks or dents) Remove service cap and core from and debur the ends. The pipe must remain round. Do not crimp end both the suction / vapor and liquid line of the line.
  • Page 14 WRAP SERVICE VALVES To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use additional water saturated cloths underneath the valve body to protect the base paint. FLOW NITROGEN Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction / vapor valve stem port.
  • Page 15: Flushing Line Set And Indoor Coil

    Flushing Line Set and Indoor Coil TYPICAL EXISTING FIXED ORIFICE TYPICAL EXISTING EXPANSION VALVE REMOVAL REMOVAL PROCEDURE (UNCASED PROCEDURE (UNCASED COIL SHOWN) COIL SHOWN) STUB END TWO PIECE PATCH PLATE LIQUID LINE CHECK DISTRIBUTOR TUBES (UNCASED COIL ONLY) ORIFICE EXPANSION LIQUID LINE ORIFICE HOUSING HOUSING VALVE...
  • Page 16: Installing Indoor Metering Device

    See the Lennox ML16XP1 Product Specification bulletin expansion valve. Refer to below illustration for reference for approved expansion valve kit match-ups. The expan- during installation of expansion valve unit.
  • Page 17: Leak Test Line Set And Indoor Coil

    Take care to WARNING empty all existing traps. Polyol ester (POE) oils are used in Lennox units charged with HFC-410A refrigerant. Refrigerant can be harmful if it is inhaled. Refrigerant Residual mineral oil can act as an insulator, preventing must be used and recovered responsibly.
  • Page 18: Evacuating Line Set And Indoor Coil

    Evacuating Line Set and Indoor Coil CONNECT GAUGE SET HIGH NOTE — Remove cores from service valves (if not already done). Connect low side of manifold gauge set with 1/4 SAE in-line tee to vapor line service valve Connect high side of manifold gauge set to liquid line service valve OUTDOOR MANIFOLD...
  • Page 19: Electrical

    IMPORTANT Electrical In the U.S.A., wiring must conform with current local codes Use a thermocouple or thermistor electronic vacuum and the current National Electric Code (NEC). In Canada, gauge that is calibrated in microns. Use an instrument wiring must conform with current local codes and the cur- capable of accurately measuring down to 50 microns.
  • Page 20 Typical Field Wiring — Heat Pump Application with CBA38MV HEAT PUMP UNIT COMFORTSENSE CBA38MV (TWO-STAGE) 7500 X2658 OUTDOOR SENSOR IS REQUIRED FOR OUTDOOR TEMPERATURE DISPLAY, DEW POINT CONTROL, HEAT PUMP AND DUAL FUEL BALANCE POINTS. CONNECTED ON UNIT WITH LSOM. RESISTOR KIT (CAT # 47W97) IS REQUIRED WHEN CONNECTING THE COMFORTSENSE 7000 WITH THE LSOM 2.
  • Page 21: System Operation

    Crankcase Heater (HR1) and Thermostat Switch (S40) System Operation Certain units are equipped with a belly band type crank- UNIT COMPONENTS case heater. HR1 prevents liquid from accumulating in the compressor. The HR1 is controlled by a single pole, single IMPORTANT throw thermostat switch (S40) located on the liquid line.
  • Page 22 TEST PINS (P1) LOW AMBIENT THERMOSTAT PINS (P3) DEFROST TERMINATION PIN SETTINGS (P1) SENSOR CONNECTION (COIL AND AMBIENT SENSORS) (P4) DIAGNOSTIC LEDS (DS1 AND DS2) DELAY PINS (P5) 24V TERMINAL STRIP REVERSING VALVE CONNECTIONS (O OUT) (P2) Demand Defrost PRESSURE Control (A108) SWITCH CIRCUIT CONNECTIONS...
  • Page 23 Service Light Output 24VAC service light output. 24VAC typically used to supply power to the Lennox System Operation 24 Volt output Monitor (LSOM). Not used in this system. Page 23...
  • Page 24: Defrost System

    NOTE – The demand defrost control accurately measures Defrost System the performance of the system as frost accumulates on the outdoor coil. This typically will translate into longer running This section addresses: time between defrost cycles as more frost accumulates on •...
  • Page 25 DEMAND DEFROST CONTROL (A108) DIAGNOSTIC LEDS The state (Off, On, Flashing) of two LEDs on the demand defrost control (DS1 [Red] and DS2 [Green]) indicate diagnostics conditions that are described in table 4. TABLE 4 DEMAND DEFROST CONTROL (A108) DIAGNOSTIC LEDS DS1 and DS2 System Status, Fault and Lockout Codes Condition/Code Possible Cause(s)
  • Page 26: Maintenance

    NOTICE ! 1. Clean or change filters. Failure to follow instructions will cause damage to 2. Lennox blower motors are prelubricated and perma- the unit. nently sealed. No more lubrication is needed. This unit is equipped with an aluminum coil.
  • Page 27 Extended Power Outage 1 - Air Filter – Ask your Lennox dealer to show you The heat pump is equipped with a compressor crankcase where your indoor unit's filter is located. It will be...
  • Page 28: Wiring And Sequence Of Operation

    Wiring and Sequence of Operation FIGURE 15. Typical Unit Wiring (-018 thru -030 units) Page 28...
  • Page 29 FIGURE 16. Typical Unit Wiring (-036 thru -060 units) Page 29...
  • Page 30 FIGURE 17. Typical Factory Wiring (-018 thru -030 units) Page 30...
  • Page 31 FIGURE 18. Typical Factory Wiring (-036 thru -060 units) Page 31...
  • Page 32: Servicing Units Void Of Charge

    ML16XP1 OPERATING SEQUENCE Servicing Units Void of Charge This is the sequence of operation for ML16XP1 series If the outdoor unit is void of refrigerant, clean the system units. The sequence is outlined by numbered steps which using the procedure described below.
  • Page 33 Start-Up and Performance Checklist Job Name Job no. Date Job Location City State Installer City State Unit Model No. Serial No. Service Technician Nameplate Voltage Rated Load Ampacity Compressor Outdoor Fan Maximum Fuse or Circuit Breaker Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off) Indoor Blower RPM S.P.

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