CLEAN ROOM DEVICES CRD220SS Operation Manual

Heavy duty tube expander

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CRD220SS HEAVY DUTY
TUBE EXPANDER
OPERATIONS MANUAL
VERSION 1.3
LAST EDITED 10.30.2018
cleanroomdevices.com

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Summary of Contents for CLEAN ROOM DEVICES CRD220SS

  • Page 1 CRD220SS HEAVY DUTY TUBE EXPANDER OPERATIONS MANUAL VERSION 1.3 LAST EDITED 10.30.2018 cleanroomdevices.com...
  • Page 2: Table Of Contents

    Table of Contents Table of Contents…………………….………………………………………………………..1 General Product & Safety Information…………………………………………….……2 Product Information Safety Information Installation………………………………………………….………………..….……….2 Air Supply Operation…………………………………………………………………..……...…..…3 Tube Expanding Jaw Installation and Removal Parts List…………………………………………………………………………………7 Trouble shooting………………………………………….……………….…………..…8 Maintenance…………………………………………………………………….…….…8 Periodic Cleaning (annually) Safety……………………………………………………………………………………..8 Product Specifications……………………………………………………………………9 Durometer Scale……………………………………………………………………….….9 10.0 Warranty….........................10 10.1 Warranty 10.2...
  • Page 3: General Product & Safety Information

    1.0 General Product & Safety Information Product Information  The CRD220SS Tube Expander is designed to expand flexible tubing up to a durometer of Shore A85 (Shore D35), including any non-metallic braided materials.  The device only works with tubing that has an inside diameter of 7/16” to 3/4”.
  • Page 4: Operation

    3.0 Operation Tube Expanding  To adjust the jaws for the size tubing to be expanded start by loosening the knurled Lock Nut.  With the compressed air attached to the expander, actuate the foot pedal which will activate the expander. Keeping the foot pedal down adjust the expander lower jaw to the position you want using the Thumb Wheel Knob.
  • Page 5: Jaw Installation And Removal

    Jaw installation and removal  Tools required are 9/16 open wrench, 3/4 open wrench and a 5mm, 3mm and 3/32nd hex wrench  Remove jaw guard by removing two 5x10mm screws using a 3mm hex wrench.  Turn the thumb wheel clockwise until the cylinder shaft is fully extended in the jaw block channel.
  • Page 6  Now remove the two 6x12mm screws holding the front cylinder mount bracket using a 5mm hew wrench. Figure 3.2.4. Rotate the cylinder backwards until it stops in the semi- vertical position. Figure 3.2.5 Remove two 6x12mm screws Cylinder semi-vertical position Figure 3.2.4 Figure 3.2.5 ...
  • Page 7  Select replacement jaw set and assemble them in the reverse order of operations.  Note: If the cylinder shaft won’t retract when being cycled the adjustment of both set screws on the front cylinder mount bracket will need to be adjusted. To make the adjustment you must first loosen the two 6x12mm screws using a 5mm hex wrench (Figure 3.2.7.) and then by adjusting the two set screws using a 3/32 hex wrench.
  • Page 8: Parts List

    4.0 Parts List Item Part Number Description CD220-001 Base Assembly P00026 Rubber Foot P00057 Threaded Rod P00059 3/8-16 Hex Nut P00056 Steel Flat Washer P00086 Nylon Flat Washer CD002-137 Thumb Knob P00059 3/8-16 Hex Nut CD002-138 Lower Jaw Block P00453 1/2-20 Hex Nut CD002-055 Jaw Guard...
  • Page 9: Troubleshooting

    5.0 Troubleshooting Operating Error Action 1. Check the facility air. Unit does not operate. 2. Check all air hose connections on the unit. 1. Ensure there are no obstructions keeping the jaws from expanding. Jaws do not expand. 2. Completely depress the foot pedal to actuate. 3.
  • Page 10: Product Specifications

    Product Specifications Unit Weight 13.5 LBS / 6.1 KG 15-1/4”l x 7”w x 7-1/2”h Overall Dimensions Minimum Facility Air Supply 100 PSI Unit Air Regulator Setting 80-100 PSI 9.0 Durometer Scale...
  • Page 11: Warranty

    For additional information contact: www.cleanroomdevices.com Clean Room Devices, Inc. 10855 Dover Street, Suite 100 Westminster, CO 80021...

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