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INSTALLATION INSTRUCTIONS
WALL MOUNTED
PACKAGE HEAT PUMPS
S26H1
S31H1
S38H1
S43H1
S49H1
S61H1
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
MODELS
S26H1D
S31H1D
S38H1D
S43H1D
S49H1D
S61H1D
W26H1
W31H1
W38H1
W43H1
W49H1
W61H1
Manual :
2100-527E
Supersedes:
2100-527D
File:
Volume III Tab 17
Date:
12-15-11
Manual
2100-527E
Page
1 of 29
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Table of Contents
Troubleshooting
Related Manuals for Bard S26H1
Summary of Contents for Bard S26H1
- Page 1 W38H1 S43H1 S43H1D W43H1 S49H1 S49H1D W49H1 S61H1 S61H1D W61H1 Manual : 2100-527E Bard Manufacturing Company, Inc. Supersedes: 2100-527D Bryan, Ohio 43506 File: Volume III Tab 17 Since 1914...Moving ahead just as planned. Date: 12-15-11 Manual 2100-527E Page 1 of 29...
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Page 2: Table Of Contents
Contents Getting Other Information and Publications Start Up General .............. 16 Wall Mount General Information Topping Off System Charge ........16 Wall Mount Model Nomenclature ......4 Safety Practices ............. 16 Shipping Damage ............ 4 Important Installer Note ......... 17 General .............. -
Page 3: Getting Other Information And Publications
GETTING OTHER INFORMATION AND PUBLICATIONS These publications can help you install the air FOR MORE INFORMATION, CONTACT conditioner or heat pump. You can usually find these at THESE PUBLISHERS: your local library or purchase them directly from the publisher. Be sure to consult current edition of each ACCA Air Conditioning Contractors of America standard. -
Page 4: Wall Mount General Information
WALL MOUNT GENERAL INFORMATION HEAT PUMP WALL MOUNT MODEL NOMENCLATURE – CONTROL MODULES REVISIONS MODEL NUMBER (See Spec. Sheets S - Blow Through 0Z - 0KW S3416 & S3417) W - Draw Through 04 - 4KW 05 - 5KW VOLTS & PHASE COIL OPTIONS 06 - 6KW A - 230/208/60/1... -
Page 5: Duct Work
5/8 inch. shipped with each unit. Any grille that meets with 5/8 inch louver criteria may be used. It is recommended that Bard Return Air Grille Kit CONDENSATE DRAIN RG2 through RG5 or RFG2 through RFG5 be installed A plastic drain hose extends from the drain pan at the when no return duct is used. -
Page 6: Installation Instructions
INSTALLATION INSTRUCTIONS WALL MOUNTING INFORMATION WARNING 1. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 3. 2. On wood frame walls, the wall construction must be Failure to provide the 1/4 inch clearance strong and rigid enough to carry the weight of the between the supply duct and a combustible unit without transmitting any unit vibration. -
Page 7: Figure 2 Unit Dimensions
FIGURE 2 All dimensions are in inches. Dimensional drawings are not to scale. S**H & W**H RIGHT UNIT Built In Rain Hood 4° Pitch Heater 2.13 Access Side Wall Panel Supply Air Opening Mounting Electric Brackets Heat (Built In) C. Breaker/ Disconnect Top Rain Access Panel... -
Page 8: Figure 3A Mounting Instructions S/W26 & 31
Manual 2100-527E Page 8 of 29... -
Page 9: Figure 3B Mounting Instructions S/W38, 43, 49
Manual 2100-527E Page 9 of 29... -
Page 10: Figure 4 Electric Heat Clearance
FIGURE 4 ELECTRIC HEAT CLEARANCE SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES. WARNING A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first 3 feet of ducting. -
Page 11: Figure 5 Wall Mounting Instructions
FIGURE 5 WALL MOUNTING INSTRUCTIONS WALL STRUCTURE SEE FIGURE 3 – MOUNTING INSTRUCTIONS FACTORY SUPPLIED RAIN FLASHING. MOUNT ON UNIT BEFORE INSTALLATION SUPPLY AIR SUPPLY AIR SUPPLY AIR DUCT OPENING OPENING RETURN AIR RETURN AIR RETURN AIR OPENING OPENING OPENING BOTTOM MOUNTING WOOD OR STEEL SIDING BRACKET. -
Page 12: Figure 7 Common Wall Mounting Installations
FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS SUPPLY DUCT MAY BE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN RAIN RAIN FLASHING RAFTERS FLASHING RAFTERS FINISHED CEILING SURFACE SUPPLY AIR DUCT SUPPLY AIR DUCT FINISHED CEILING SURFACE W/ GRILLE RETURN AIR RETURN AIR OPENING W/ GRILLE... -
Page 13: Wiring - Main Power
WIRING – LOW VOLTAGE WIRING WIRING – MAIN POWER 230/208V, 1 phase and 3 phase equipment dual primary Refer to the unit rating plate for wire sizing information voltage transformers. All equipment leaves the factory and maximum fuse or “HACR” type circuit breaker wired on 240V tap. -
Page 14: Optional Outdoor T-Stat Applications
FIGURE 8 COMPRESSOR CUTOFF THERMOSTAT WIRING 4 – 10KW 1 PH – 6 & 9KW 3 PH FIGURE 9 COMPRESSOR CUTOFF THERMOSTAT WIRING 15 – 20KW 1 PH AND 3 PH OPTIONAL OUTDOOR THERMOSTAT OPTIONAL COMPRESSOR CUTOFF APPLICATIONS THERMOSTAT (See Figures 8 & 9) Since most equipment at the time of manufacture is not Heat pump compressor operation at outdoor designated for any specific destination of the country... -
Page 15: Figure 10 Electric Heat Hold-Off Wiring
ELECTRIC HEAT HOLD-OFF efficiency by utilizing the heat pump to bring the (See Figures 10 & 11) conditioned space temperature up, rather than cycling on the electric heat due a second stage call for heat from In other applications, it is desirable to disable the the thermostat on start-up coming off a night set-back operation of the electric heat until outdoor temperatures condition or someone increasing the thermostat set... -
Page 16: Start Up
7. Never fill cylinders over 80% of total capacity. TOPPING OFF SYSTEM CHARGE 8. Store cylinders in a cool area, out of direct If a leak has occurred in the system, Bard Manufacturing sunlight. recommends reclaiming, evacuating (see criteria above), 9. -
Page 17: Important Installer Note
START UP (Continued) IMPORTANT INSTALLER NOTE PHASE MONITOR For improved start up performance wash the indoor coil All units with three phase scroll compressors are with a dish washing detergent. equipped with a 3-phase line monitor to prevent compressor damage due to phase reversal. HIGH &... -
Page 18: Sequence Of Operation
SEQUENCE OF OPERATION The heat pump defrost control board (HPC) has an option of 30, 60 or 90-minute setting. All models are shipped from COOLING – Circuit R-Y makes at thermostat pulling in the factory on the 60-minute pin. If special circumstances compressor contactor, starting the compressor and outdoor require a change to another time, remove the wire from the motor. -
Page 19: Figure 12 Defrost Control Board
FIGURE 12 DEFROST CONTROL BOARD TIME (SEC) LOW PRESSURE BYPASS TIMER SWITCH 120* *(FACTORY SETTING 120 SECONDS) ACCUMULATED DEFROST TIME TIMER (FACTORY SETTING 60 MIN.) MIS-2668 A Manual 2100-527E Page 19 of 29... -
Page 20: Troubleshooting
TROUBLESHOOTING SOLID STATE HEAT PUMP CONTROL 4. Set system switch to “heat” or “cool”. Adjust TROUBLESHOOTING PROCEDURE thermostat to call for heat or cool. The indoor blower, compressor and outdoor fan should start. 1. NOTE: A thorough understanding of the defrost cycle sequence is essential. -
Page 21: Checking Temperature Sensor
CHECKING TEMPERATURE SENSOR 3. Check resistance reading to chart of resistance. Use OUTSIDE UNIT CIRCUIT sensor ambient temperature. (Tolerance of part is ± 10%.) 1. Disconnect temperature sensor from board and from outdoor coil. 4. If sensor resistance reads very low, then sensor is shorted and will not allow proper operation of the 2. -
Page 22: Figure 13 Fan Blade Setting
TROUBLESHOOTING REMOVAL OF FAN SHROUD FAN BLADE SETTING DIMENSIONS Shown in Figure 13 is the correct fan blade setting for 1. Disconnect all power to the unit. proper air delivery across the outdoor coil. Refer to 2. Remove the screws holding both grilles, one on each Table 4 for unit specific dimension. -
Page 23: Table 5A Cooling Pressure
TABLE 5A COOLING PRESSURE TABLE Air Temperature Entering Outdoor Coil °F Low side pressure ± 4 PSIG High side pressure ± 10 PSIG Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate charge weight. -
Page 24: Table 6A Cooling Pressure
TABLE 6A COOLING PRESSURE TABLE Air Temperature Entering Outdoor Coil °F Low side pressure ± 4 PSIG High side pressure ± 10 PSIG Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate charge weight. -
Page 25: Table 7A Electrical Specifications S**H
TABLE 7A Electrical Specifications — S**H Series c r i t i u p i t c r i t i u t i u i n i . n i t i u , s t t i u y t i . -
Page 26: Table 7B Electrical Specifications W**H
TABLE 7B Electrical Specifications — W**H Series c r i t i u p i t c r i t i u t i u i n i . n i t i u , s t t i u y t i . -
Page 27: Table 8 Indoor Blower Performance
TABLES 8 INDOOR BLOWER PERFORMANCE CFM AT 230 OR 460 VOLTS Above data is with 1" standard disposable or 1" washable filter For optional 2" pleated filter - reduce ESP by 0.08 in. Reconnect to next lower speed for free blow (non-ducted) installation. TABLE 9A 0) 1 S**H INDOOR BLOWER PERFORMANCE - CFM (0.00"... -
Page 28: Troubleshooting Ge Ecm Motors
TROUBLESHOOTING GE ECM MOTORS ™ CAUTION: Symptom Cause/Procedure • Noisy blower or cabinet • Check for loose blower housing, panels, etc. Disconnect power from unit before removing or replacing • High static creating high blower speed? connectors, or servicing motor. To avoid electric shock - Check for air whistling through seams in from the motor’s capacitors, disconnect power and wait at ducts, cabinets or panels... -
Page 29: Figure 14 Control Disassembly
TROUBLESHOOTING GE ECM MOTORS CONT’D. ™ 8b. IF REPLACING AN ECM 2.3 CONTROL WITH AN ECM Replacing ECM Control Module 2.3 CONTROL, the plastic tab and shorter through-bolts are not needed. To replace the control module for the GE variable-speed indoor blower motor The control can be oriented in two positions 180°...