CONTENTS Getting Other Informations and Publications Start Up Important Installer Note ......... 18 Wall Mount General Information Crankcase Heaters ..........18 Heat Pump Wall Mount Model Nomenclature ..4 High Pressure Switch ..........18 Shipping Damage ............ 7 Three Phase Scroll Compressor Start Up ....18 General ..............
Getting Other Information and Publications These publications can help you install the air For more information, contact these conditioner or heat pump. You can usually find these at publishers: your local library or purchase them directly from the publisher. Be sure to consult current edition of each ACCA Air Conditioning Contractors of America standard.
WALL MOUNT GENERAL INFORMATION HEAT PUMP WALL MOUNT MODEL NOMENCLATURE – CONTROL MODEL NUMBER REVISIONS MODULES CAPACITY VOLTS & PHASE COIL OPTIONS 38 - 3 Ton A - 230/208/60/1 COLOR OPTIONS X - Standard 43 - 3½ Ton B - 230/208/60/3 X - Beige (Standard) 1 - Phenolic Coated Evaporator 49 - 4 ton...
Any grille that meets with 5/8 inch louver criteria may Air Conditioning Contractors of America (ACCA). The be used. It is recommended that Bard Return Air Grille air duct should be installed in accordance with the Kit RG2 through RG5 or RFG2 through RFG5 be Standards of the National Fire Protection Association installed when no return duct is used.
FRESH AIR INTAKE The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper All units are built with fresh air inlet slots punched in shipped with each unit. the service panel. If the unit is equipped with a fresh air damper assembly, CONDENSATE DRAIN –...
INSTALLATION INSTRUCTIONS WALL MOUNTING INFORMATION WARNING 1. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 3. Failure to provide the 1/4 inch clearance 2. On wood frame walls, the wall construction must be between the supply duct and a combustible strong and rigid enough to carry the weight of the surface for the first 3 feet of duct can result in...
FIGURE 4 ELECTRIC HEAT CLEARANCE SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES. WARNING A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first 3 feet of ducting.
FIGURE 5 WALL MOUNTING INSTRUCTIONS SEE FIGURE 4 – MOUNTING INSTRUCTIONS FIGURE 6 WALL MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS, FIGURE 1, FOR ACTUAL DIMENSIONS Manual 2100-410G Page 12 of 25...
WIRING – MAIN POWER FIGURE 8 UNIT 24V TERMINAL BOARD Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR” type circuit breaker size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current.
ELECTRIC HEAT HOLD-OFF efficiency by utilizing the heat pump to bring the (See Figures 11 and 12) conditioned space temperature up, rather than cycling on the electric heat due a second stage call for heat from In other applications, it is desirable to disable the the thermostat on start-up coming off a night set-back operation of the electric heat until outdoor temperatures condition or someone increasing the thermostat set...
TABLE 4 WALL THERMOSTAT ; l o ; l o ; l a LOW VOLTAGE CONNECTIONS “W2” terminal is second stage heat (if equipped). These units use a grounded 24 volt AC low voltage “O1” terminal is the ventilation input. This terminal circuit.
START UP FIGURE 13 IMPORTANT INSTALLER NOTE START UP LABEL For improved start up performance wash the indoor coil with a dish washing detergent. IMPORTANT THESE PROCEDURES MUST BE CRANKCASE HEATERS FOLLOWED AT INITIAL START UP SH491-B and -C are provided with compressor AND AT ANY TIME POWER HAS crankcase heat.
PHASE MONITOR SEQUENCE OF OPERATION All units with three phase compressors are equipped COOLING – Circuit R-Y makes at thermostat pulling with a 3 phase line monitor to prevent compressor in compressor contactor, starting the compressor and damage due to phase reversal. outdoor motor.
DEFROST CYCLE There is a cycle speed up jumper on the control. This can be used to reduce the time between defrost cycle The defrost cycle is controlled by temperature and time operation without waiting for time to elapse. on the solid state heat pump control. See Figure 14. Use a small screwdriver or other metallic object, or When the outdoor temperature is in the lower 40°F another 1/4 inch QC, to short between the SPEEDUP...
TROUBLESHOOTING 3. Turn thermostat blower to “auto” position. Indoor SOLID STATE HEAT PUMP CONTROL blower should stop. NOTE: Many models have a TROUBLESHOOTING PROCEDURE 1-minute blower time delay on “off” command; 1. NOTE: A thorough understanding of the defrost wait for this to time-out. cycle sequence is essential.
3. Check resistance reading to chart of resistance use CHECKING TEMPERATURE SENSOR OUTSIDE sensor ambient temperature. (Tolerance of part is UNIT CIRCUIT ± 10%) 1. Disconnect temperature sensor from board and from 4. If sensor resistance reads very low, then sensor is outdoor coil.
FAN BLADE SETTING DIMENSIONS TABLE 7 REFRIGERANT CHARGE Shown in Figure 15 are the correct fan blade setting SUBCOOLING LEVEL dimensions for proper air delivery across the outdoor coil. Any service work requiring removal or adjustment in f r i the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.
INDOOR BLOWER PERFORMANCE – CFM 230V / 460V Subtract .08 static for 2" filter NOTE: SH431 and SH491 are shipped with NOTE: SH381 is shipped with the indoor the indoor blower on high speed for blower on medium speed for ducted applications. Move to ducted applications.
TABLE 11 PRESSURE TABLE COOLING Air Temperature Entering Outdoor Coil °F Low side pressure ± 2 PSIG High side pressure ± 5 PSIG Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate instruction.
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