MAHLE ATJ-1000H Operation Manual

Hi-rise transmission jack

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MAHLE ATJ-1000H
Operation Manual
EN
Hi-Rise Transmission jack

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Summary of Contents for MAHLE ATJ-1000H

  • Page 1 MAHLE ATJ-1000H Operation Manual Hi-Rise Transmission jack...
  • Page 2 | 2 | ATJ-1000H EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL – FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. READ THIS MANUAL CAREFULLY AND...
  • Page 3: Table Of Contents

    Contents ATJ-1000H | 3 | en Contents Safety Regulations ..........4 Warnings............4 Foreword ..............5 From the manufacturer .........5 Symbols Use............5 Signal words ..........5 Responsibilities ............6 Receiving inspection ........6 Owner and/or operator responsibilities ..6 Specifications ............6 ATJ-1000H...........6 Product Description ..........7 Component identification ......7 Operation ..............8...
  • Page 4: Safety Regulations

    Do not allow any part of your body under the load while jack is supporting a load.. Make sure the load does not exceed the rated capacity of the jack. The maximum lifting capacity of the ATJ-1000H is 1,000 lb. /455 kg.
  • Page 5: Foreword

    Thank you for your purchase. To complement the offering Signal words call attention to a safety message or of A/C, fluid and nitrogen service equipment, MAHLE messages, or a property damage message or messages, Service Solutions has partnered with Gray Manufacturing and designate a degree or level of hazard seriousness.
  • Page 6: Responsibilities

    Responsibilities en | 6 | ATJ-1000H 4. Responsibilities 5. Specifications 4.1 Receiving inspection 5.1 ATJ-1000H Before attempting to operate this equipment, thoroughly Model ATJ-1000H US units Metric units read and understand this manual. Completely remove all tape and packaging. Inspect the equipment immediately...
  • Page 7: Product Description

    Product Description ATJ-1000H | 7 | en 6. Product Description 6.1 Component identification Fig. 1: Component identification Down foot pedal Casters Air valve Locking pawl Air stage Fore and aft crank Side to side crank Hook ring Ratchet brackets Strap...
  • Page 8: Operation

    Operation en | 8 | ATJ-1000H 7. Operation WARNING - This section discusses the appropriate and safe methods for using the jack to raise and lower a transmission from a vehicle. Safe operation is not limited to simply raising and lowering the transmission - it also includes adequate preparation before removing transmission.
  • Page 9: Priming Instructions

    Operation ATJ-1000H | 9 | en 7.2 Priming instructions 1. Tilt entire jack over on two casters with the pump handle down as show in Fig. 5. Fig. 5: Tilt jack Down foot pedal Casters 2. Open hydraulic release valve by turning release knob and operate the pump handle until resistance is felt.
  • Page 10: Maintenance And Inspection

    Maintenance and Inspection en | 10 | ATJ-1000H 8. Maintenance and Inspection 8.2 Maintenance instructions WARNING - The jack must be inspected according to WARNING - All inspection and maintenance procedures the requirements of this section. Failure to properly must be performed after the jack has been removed from inspect the jack could lead to severe injury or death.
  • Page 11: Air Valve Cleaning Instructions

    Maintenance and Inspection ATJ-1000H | 11 | en 8.4 Air valve cleaning instructions Occasionally pieces of scale or rust from the airline will become lodged under the rubber seats of the air valve causing air leakage. This leakage is easily detected since...
  • Page 12: Troubleshooting

    Troubleshooting en | 12 | ATJ-1000H 9. Troubleshooting This section is a list of potential problems and solutions. If the solution listed fails to correct the problem, call the manufacturer at the numbers and address printed on the back cover of this manual. Please have the model number, and serial number of your jack available.
  • Page 13: Optional Adapters

    Optional Adapters ATJ-1000H | 13 | en 4T80E Adapter 10. Optional Adapters The following adapters are available for purchase to allow better support at the bottom of the transmission. #45 Adapter kit Fig. 10: 4T80E adapter - Northstar® adapter Stabilizes 4T80E transmissions with only one technician by connecting to the side of the transmission in the provided bolt hole pattern.
  • Page 14: Maintenance Chart

    Maintenance Chart en | 14 | ATJ-1000H 11. Maintenance Chart Person Action Date Details responsible Receiving inspection...
  • Page 15 Maintenance Chart ATJ-1000H | 15 | en Person Action Date Details responsible...
  • Page 16 MAHLE Aftermarket Inc. 916A West State Street St. Johns, Michigan 48879 U.S.A. Phone: (800) 468-2321 E-mail: tech.mss@mahle.com www.servicesolutions.mahle.com...

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