PrEfaCE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter.
If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respec- tive KEB contact person.
2.3.2 Buttons / LEDs detail ......................22 2.3.3 Connectors detail ....................... 23 2.3.4 Expansion detail ......................... 23 2.3.5 Micro-UPS ..........................24 2.3.6 The technical data for the KEB Micro-UPS: ............... 25 2.3.7 Label position ........................26 2.3.7.1 Marking label ........................26 2.3.7.2 Connectors label ......................26...
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3.9.6.2 Rear on / off standby LED ....................41 3.9.6.3 Fuse replacement (factory only) ..................41 4 Operating Systems ............42 4.1 KEB Windows Images (Windows Embedded Standard 7 / Windows 10) ......... 42 4.1.1 Introduction .........................42 4.1.2 User Accounts ........................42 4.1.3 Ethernet Address ........................ 42 4.1.4 Usage of storage memories ....................
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TaBLE Of CONTENTS 4.4.8 Leave the KEB_WF_Mgr ....................52 4.5 KEB UWf Manager ........................53 4.5.1 Introduction .........................53 4.5.2 Functioning of the UWF ..................... 53 4.5.3 KEB UWF configuration and usage ..................53 4.6 KEB Linux Image ........................... 55 4.6.1 Introduction .........................55 4.6.2 Service user accounts ....................... 55 4.6.3 Change password for service user ..................
LIST Of TaBLES List of Tables Table 1: Micro UPS data ........................25 Table 2: Power supply LED ......................41 Table 3: Rear on / off standby LED ....................41 Table 4: User Accounts ........................42 Table 5: Volume protection ......................48 Table 6: C6 P34 Box - Technical data .................... 67 Table 7: C6 P34 Box - Options ......................67 Table 8:...
GLOSSary Glossary Earth-potential-free common point KEB productThe KEB product is subject of this manual. 1-phase mains KEB-I/O Small control system from the KEB-I/O 3-phase mains EtherCAT system AC current or voltage Application The application is the intended use of KEB-I/O I/O module family the KEB product.
STaNDarDS fOr CONTrOL & aUTOMaTION Standards for control & automation DGUV regulation 3 Electrical installations and equipment DIN 46228-1 Wire-end ferrules; Tube without plastic sleeve DIN 46228-4 Wire-end ferrules; Tube with plastic sleeve DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protec- tive bonding conductors (IEC 64/1610/CD) DIN VDE 0100-729...
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STaNDarDS fOr CONTrOL & aUTOMaTION techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5 EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6 EN 61000-4-34 Electromagnetic compatibility (EMC) - Part 4-34: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests for equipment with mains current more than 16 A per phase (IEC 61000-4- 34);...
► Read the instructions for use ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target Group This manual is written for design, project planning, servicing and commissioning ex- perts. Qualified personnel for the purpose of this instruction manual must have the fol-...
BaSIC SafETy INSTrUCTIONS 1.2 Transport, storage and proper use The transport is carried out by qualified persons in accordance with the environmental conditions specified in this manual. The devices shall be protected against excessive strains. Electronic devices contain electrostatic sensitive components. ► Avoid contact. ► Wear ESD-protective clothing. Do not store the devices • in the environment of aggressive and/or conductive liquids or gases. •...
BaSIC SafETy INSTrUCTIONS 1.4 Electrical connection In order to prevent malfunctions or unpredictable conditions, ob- ATTENTION serve the following instructions: ► For any work on the device switch off the supply voltage. ► Never bridge upstream protective devices (also not for test purpo- ses). ► Install all required covers and protective devices for operation. ►...
► Infringement will annul the liability for resulting consequences. 1.7 Disposal Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Manufacturers of B2B devices are obliged to take back and recycle devices manufac- tured after 14.08.2018.
Extra-voltage caused by lightning. • Power supply with grounded positive termi-nal (e.g. Japan). Figure 1: Isolated Power Supply 2.1.3 KEB system identity Non-volatile memory for system identification data storage. Figure 2: Non-volatile memory 2.1.4 fanless A special attention has been given to the thermal aspects of the system in order to avoid the use of fans, with the target of reducing the amount of moving parts and the incidence of failure in the life of the system.
SSD Figure 3: Mass storage KEB recommends SSD memory due to its industrial reliability and high thermal and vibration shock resistance. 2.1.6 Expansion slot & add-on The system can be optionally equipped with KEB design add-on cards.
SySTEM DESCrIPTION 2.2 Package Package consists of: C6 P34 BOX n.1 Power supply plug (pre-installed on the system) n.1 Power supply cover Figure 6: Package 2.3 rear area In the rear we find the following areas: GND area Power supply Buttons / LEDs Expansion Connectors Figure 7: Connector details...
SySTEM DESCrIPTION 2.3.1 Power supply detail Ground screw Power DC input UPS status LED Figure 8: Power supply detail 2.3.2 Buttons / LEDs detail Watchdog Reset (in preparation) Rest On/Off/Standby/UPS HD LED Temperature LED Watchdog LED (in preparation) Figure 9: Buttons / LED detail...
μUPS APIs. Note: no shutdown command is sent to the OS, hence no files nor databases can be automatically closed without proper handling of the event. Note: If KEB CONTROL has to manage retain variables the user’s “event-application” must work on a priority level greater than 10. Note: please contact KEB support for further details about APIs avai- lability and use. Software utility Micro UPS diagnostic utility (available on request).
SySTEM DESCrIPTION 2.3.7 Label position On the rear the following labels are present. Label Figure 13: Label position detail 2.3.7.1 Marking label Model Material number Bar code CE marking Electrical information UL marking Disposal Figure 14: Marking label detail 2.3.7.2 Connectors label Figure 15: Connectors label detail...
Check the package content for visible signs of transport damage and for complete- ness. • In the case of damaged parts, contact your KEB representative. Do not install parts that were damaged during the shipment. 3.3 Checking the operating conditions •...
All C6 P34 Box systems are designed for vertical position mounting. • A inclined installation reduces the thermal convection by C6 P34 BOX and the ma- ximum permissible ambient temperature for operation. Please contact KEB for de- tails. C6 P34 BOX may otherwise be damaged and its certifications and warranty will be void.
INSTaLLaTION aND CONNECTION 3.6 Checking installation distances To ensure adequate aeration it is necessary leaving the following open spaces around the system: • X direction 7 cm (min.) for each side. • Y direction 10 cm (min.) for each side. •...
INSTaLLaTION aND CONNECTION Figure 19: Inclined installation 3.7 Preparing the mounting In order to ensure a proper mounting of the system, the material of the mounting must be sufficiently stable. To obtain the degree of protection described below, the material of the mounting panel must not deform due to the use of clamps on the operator panel.
INSTaLLaTION aND CONNECTION 3.9 Mounting the device 3.9.1 Wall mounting installation The system can be installed on a wall as follows: Tool required action Cross screwdriver 2.5 mm Screw / unscrew n.4 fixing screws • Drill the required holes on the housing panel/wall according to the instructions detailed in paragraph dimensions.
INSTaLLaTION aND CONNECTION 3.9.2 DIN guide installation (Box IPC only) The system can be installed on a DIN guide as follows: Tool required action Cross screwdriver 2.5 mm Fix the special-purpose bends to the system. Fix the special-purpose bends to the system as indicated in the picture. Figure 22: DIN guide installation detail Hang the system on the DIN guide, as shown in the picture.
INSTaLLaTION aND CONNECTION Figure 24: DIN guide installation detail 3.9.2.1 Grounding and bonding Whenever two pieces of equipment connected to each other are far apart, it is possib- le that their ground connections could be at a different potential level. The data cable screens connecting the equipment’s chassis on one end and the C6 P34 BOX chassis on the other end can therefore be subject to a high current circulation capable of destro- ying the interface.
INSTaLLaTION aND CONNECTION 1. Use an equipotential bonding cable (16mm ) to connect the equipment ground to the C6 P34 Box ground. 2. Connect the data cable screens to the equipotential bonding rail on both sides befo- re connecting the cable to the interfaces. Ground screw On the rear, locate the ground screw.
INSTaLLaTION aND CONNECTION 3.9.3 Power supply isolation The C6 P34 BOX power supply is galvanically isolated which means its output is electri- cally separated from its input. This feature has many benefits: • Increases the noise immunity of the system. • Avoids input short circuits in systems with the power supply grounded. •...
INSTaLLaTION aND CONNECTION Slide the cable tie as shown in the picture. Figure 30: Power connector assembly Place the two poles plug connector in the cup as shown in the picture. Figure 31: Power connector assembly Tighten the cable tie. Figure 32: Power connector assembly Cut the excess part.
INSTaLLaTION aND CONNECTION Insert the white label and close the cup as shown in the picture. Figure 34: Power connector assembly Example of a correctly installed cup. Figure 35: Power connector assembly 3.9.6 Power on • Connect the power supply cable to the C6 P34 Box. •...
INSTaLLaTION aND CONNECTION • The power supply LED turnes green,indicating that there is power taken from the input connector. Figure 37: Power on DC • The system begins bootstrap. • Both the On/Off/Standby/UPS LEDs located on the front and on the rear of the system (DL2) will turn on. • The two LEDs light yellow for less than a second, than a persistent green light indicates normal operation.
INSTaLLaTION aND CONNECTION 3.9.6.1 Power supply LED System power state Green Yellow Notes Power is taken from the input power supply. No power supply. Battery fault Check the battery connection. UPS active Blinking Power is taken from the MIcro UPS. Table 2: Power supply LED 3.9.6.2 Rear on / off standby LED...
4.1 KEB Windows Images (Windows Embedded Standard 7 / Windows 10) 4.1.1 Introduction KEB has created a “Windows Embedded Standard 7" (WES7) / Windows 10 (Win10) image for C6 E22 / C6 P3x with special features that support the work with the devices.
OPEraTING SySTEMS 4.1.4 Usage of storage memories The C6 E22 C6 P3x is delivered with two hard disk drives, a SSD and a CFast card. In Win7 Image the SSD is divided into two volumes C:\ and D:\ of its half size each. On C:\ the Operating System and the runtimes (Control, HMI, Connect) are located.
OPEraTING SySTEMS 4.1.5 firewall The Windows-firewall is enabled in the delivery state. This protects the device against many types of network based attacks. KEB has configured the Windows firewall that all foreseen network connections are allowed. The Control runtime and the HMI runtime are allowed to open all network ports because for both programs a rule in the firewall exists. This is the recommended way to configure a firewall: allow (trusted) programs to open any port instead of allow ports to be opened by any program. However, in case of assumption that the firewall blocks desired network communication there is an easy way to disable the firewall completely for testing. On the desktop you find a “FirewallDisable” shortcut which does this and also a shortcut for enabling the firewall again.
This driver supports all touch controllers of C6 E22 / P3x panel devices and external C6 monitors from KEB. But it does not support Multi-Touch functionality. Multi-Touch functionality is only possible with capacitive panel devices and requires the WES7/Win10 internal Microsoft Touch driver.
The Windows Update service is disabled by KEB because it influences the realtime behavior of the system. KEB recommends to enable the Enhanced Write Filter (EWF) for volume C:\ to protect the operating system against any change and damage in productive phase, thus win- dows updates would be discarded anyway.
This second volume will not be protected from power failures, but will not contain infor- mation that is vital for system booting. On KEB Windows Embedded Standard 7 images, EWF is disabled by default at ship- ment and it must be enabled by the customer, in case it is needed.
Holds the Control and HMI applications. Should be protect- ed to ensure that the applications never become invalid. Table 5: Volume protection 4.4.4 KEB EWF configuration On KEB devices RAM overlay is used and the EWF configuration is stored in the regis- try of the WES7 operating system, which resides with the operating system on volume C:\. This implies that changes to the EWF configuration are only possible if the EWF for volume C:\ is disabled or the changes to C:\ will be committed.
OPEraTING SySTEMS 4.4.5 Delivery state of EWf on KEB devices On KEB Windows Embedded Standard 7 image, EWF is disabled by default at shipment because some settings has to be made on the drive respective in the registry by the user (e.g.
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The program’s GUI appears with volume C:\ (provided that EWF for volume C:\ has already been activated before). Under the Volume: you see the states of the selected volume as read-only fields: • Overlay Type: On KEB devices always RAM-REG • EWF Status: Current status of the EWF • EWF Boot: Command which will be performed with the next reboot...
4.4.7 Dependent Volumes (typically E:\) As mentioned above, other volumes (in the following, typically E:\ which is the CFast on KEB devices) are dependent from volume C:\ to change their configuration because they are stored in the registry located on C:\ and thus the registry is protected against any changes, if EWF is activated for C:\ If EWF is deactivated for C:\ all commands for the dependent volumes can be used independently.
OPEraTING SySTEMS • The Clear Command can reset the commit without any dependency, but for Ena- ble/Disable it asks to clear the implicitly set of commit for volume C:\, too: Normally you should confirm with “Yes” because the commit for volume C:\ was only set to take effect for the change of E:\. 4.4.8 Leave the KEB_Wf_Mgr A Shutdown or Reboot of the device can be initiated directly from the KEB_WF_Mgr to take effect for pending boot commands by using the particular buttons.
"Yes". To activate the UWF Manager or to display more information about the current protec- tion status, the KEB UWF Manager should be used, because it provides a more intu- itive configuration option compared to the command line tool provided by Microsoft. A...
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OPEraTING SySTEMS shortcut to the KEB UWF Manager can be found on the desktop and can be executed by double click. Please note that this tool requires elevated rights, the popup window of the user account control must be confirmed with "Yes". The program interface appears and you can protect (Protect) or not protect (Unprotect) your system. Furthermore, after activating the write filter, the overflow info (Overlay Info...
OPEraTING SySTEMS 4.6 KEB Linux Image 4.6.1 Introduction KEB has created a Linux image for C6 E22 / P3x with special features that support you in the work with the device. 4.6.2 Service user accounts KEB Linux image has got a service account which can be used to change device set- tings.
OPEraTING SySTEMS The C6 E22 / C6 P3x Linux is configured to use the IP address 192.168.0.100. This also makes it possible to set up a remote connection to the device with a development PC, e.g. if no display unit is available. To do this, configure the Ethernet adapter of the development PC with another address 192.168.0.xxx and connect to the device with Putty as service user: 4.6.3 Change password for service user To change the password, proceed as follows:...
OPEraTING SySTEMS 4.6.4 Ethernet IP address To switching the Ethernet address the service user menu “1) Show/change IP address”. The current IP address is shown and following sub menu occurs: Choices: Switch network to DHCP, to switch to dynamic network configuration (DHCP). Switch network to default Static IP, to switch to default static IP 192.168.0.100/24. Switch network to static IP for static network configuration. The set e.g. the IP address 172.17.131.100 and the mask 255.255.255.0 must be en- tered as followed: 172.17.131.100/24 The value 24 for mask means 24 set bits in the mask beginning from left.
But for security and to keep the Control application easy portable to devices this longer charging time the charging level should be evaluated in the Control application. For this an “Internal I/O Mapping” named “IoDrvUPS” is automatically available with the C6 E22 / P3x device in KEB COMBIVIS studio 6. To evaluated the „Power status” inside the Control application a variable has to be de- fined, e.g. „PowerStatus“.
Vdc power fail counter” cannot be used in a sensible manner, because the PLC is configuered to stop after a short voltage drop already. 4.7.2 Ip-Scan Ip-Scan is an IP address scanner from KEB to find other KEB devices in the network. This requires that Ip-Scan runs also on the device which should be found. The C6 E22 / P3x should be detectable by the Ip-Scan (also integrated in COMBIVIS studio 6). The Ip-Scan starts automatically after booting on the device.
OPEraTING SySTEMS 4.7.3 Serial interface The C6 E22 / C6 P3x can be equipped with an (optional) serial interface (COM ports). The following table gives an overview: C6 E22 C6 P33 C6 P34 Bookmount Panel/Box COM1 ---- RS232 ---- RS232 opt.
MaSS STOraGE aND EXPaNSIONS 5 Mass storage and expansions 5.1 Mass storage • CFast SATA III • SSD mSATA III 5.1.1 Cfast C6 P34 BOX can equipped with one SSD mSATA. Figure 40: CFast detail Slot for CFast Figure 41: CFast detail CFast Figure 42:...
MaINTENaNCE aND SErVICE 6 Maintenance and service 6.1 removing the rear cover Tool required action Cross screwdriver 2.5 mm Screw / unscrew n.3 fixing screws • Remove the three screws . • On the back of the system remove the 3 fixing screws of the cover. Screws to be removed. Figure 45: Removing the rear cover 6.2 Backup battery replacement Tool required action Remove the battery and replace it with...
MaINTENaNCE aND SErVICE Gently remove the battery as illustrated in the pictures above. Figure 47: Battery replacement 6.3 raM installation / removal RAM position Figure 48: RAM installation / removal Expel the module by slightly opening the side fastening tabs of the plinth. Figure 49: RAM installation / removal...
MaINTENaNCE aND SErVICE For re-insertion, check the correct polarity of the module. When insertion is complete, check for proper closure of the side fastening tabs. Figure 50: RAM installation / removal 6.4 fast installation / removal The system can accommodate a CFast trough a push-push connector. Figure 51: CFast Slot detail 6.4.1 Installation...
MaINTENaNCE aND SErVICE NOTICE Only use KEB approved CFast cards for industrial application. All the CFast cards intended for other uses (digital cameras, consumer products) do not have the endurance, the performance and the security features (as data reliability in case of a sudden power-off) required for an industrial application. NOTICE Removing the system memory card while the project is running.
Microsoft Windows Embedded Standard 7P 32/64 bit. Other operating systems QNX, etc., have not been certified by Operating System KEB but they are reasonably supported by the Intel platform after verification of compatibility. Intel® HD Graphics 510 integrated into Intel® Celeron™ micro- Video controller processor ▪ 950MHz...
TECHNICaL SPECIfICaTIONS 7.3 Power consumption This paragraph contains the information needed to self-calculate the absorbed power of any system configuration. 7.3.1 Power supply technical data The power supply board is provided with a FAST FUSE 12A 125 A SMD. The fuse can be replaced only in factory. Power supply Type Isolated DC-DC...
TECHNICaL SPECIfICaTIONS 7.3.2 System power consumption In order to calculate the system power consumption it is necessary to add one item for every field of the following tables. Consumption field Item Motherboard MB97 Processor Intel® Celeron® J1900 ▪ 2,00 GHz (2,42 GHz Burst), 2MB L2 cache ▪ 4 cores, 4 13.1 threads ▪ Soldered on-board 2 GB ▪ 1 module SODIMM DDR3-1600 4 GB ▪ 1 module SODIMM DDR3-1600 8 GB ▪ 1 module SODIMM DDR3-1600 Internal PSU With UPS (uninterruptible power sup- ply) ▪ inte-grated in power supply sec- tion ▪ batteries kit not included > note 1 DVI-I (Single Link) video interface for...
TECHNICaL SPECIfICaTIONS 7.4 Battery technical data Figure 57: Battery CR2032 detail Model Cr2032 Mfr renata Chemical System Li / MnO2 Nominal Voltage Rated Capacity 225 mAh Temperature Range -30°C - +70°C Self Discharge at 23°C < 1% / year Table 11: Battery technical data Figure 58: Battery performance...
TECHNICaL SPECIfICaTIONS 7.5 Technical support and repairs KEB offers wide-ranging, complete after-sales technical support. The staff who deal with this handle questions on the entire range of products skilfully, quickly, and efficiently. You can phone our staff in the service department, and they will give you complete, prompt advice on how to resolve your problems. telephone: +49 5263 401-0 fax: +49 5263 401-116 e-mail: COMBICONTROL@keb.de...
CErTIfICaTION 8 Certification 8.1 Mark of conformity Document No. / month.year: ce_ca_remv-C6H-b_en / 01.2019 Manufacturer: KEB Automation KG Südstraße 38 32683 BARNTRUP Germany Product type Control type xx – xxxx Control size yy = 00 for Stand Alone PC or...
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Zertifizierungsstelle des RWTÜV Steubenstrasse 53 D - 45138 Essen No. of approval 041 004 500 Dated: 20.10.1994 Valid until: December 2021 KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de E-Mail: info@keb.de Tel.: +49 5263 401-0 Fax: -116 Seite: 2 von 2...
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Gangnam Gu 135- 757 Seoul Republic of Korea france Société Française KEB SASU Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de Z.I. de la Croix St. Nicolas 14, rue Gustave Eiffel 94510 La Queue en Brie France russian federation KEB RUS Ltd.
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