PrEfACE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter.
Copyright The customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety. Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their...
FSoE Functional Safety over EtherCAT Universal serial bus Reference potential, ground Hardware fault tolerance Head module Description for the bus coupler or small control in the KEB-I/O EtherCat system Human machine interface (touch screen) International standard IP xx Degree of protection (xx for level)
STANDArDS fOr CONTrOL & AUTOMATION Standards for control & automation DGUV regulation 3 Electrical installations and equipment DIN 46228-1 Wire-end ferrules; Tube without plastic sleeve DIN 46228-4 Wire-end ferrules; Tube with plastic sleeve DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protec- tive bonding conductors (IEC 64/1610/CD) DIN VDE 0100-729...
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STANDArDS fOr CONTrOL & AUTOMATION techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5 EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6 EN 61000-4-34 Electromagnetic compatibility (EMC) - Part 4-34: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests for equipment with mains current more than 16 A per phase (IEC 61000-4- 34);...
ATTENTION Hazards and risks through ignorance. ► Read the instruction manual ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB ! 1.1 Target group This manual is written for qualified personnel from construction, project planning, ser- vice and commissioning. Qualified personnel for the purpose of this instruction manual must have the following qualifications: Knowledge and understanding of the safety instructions.
BASIC SAfETy INSTrUCTIONS 1.3 Installation DANGEr Do not operate in an explosive environment! ► The device is not intended for the use in potentially explosive envi- ronment. To prevent damages to the device: • Make sure that no components are bent and/or isolation distances are changed. •...
► The function of electronic devices can be affected by the setting and parameterisation. Never replace without knowledge of the applica- tion. ► Modification or repair is permitted only by KEB Automation KG au- thorized personnel. ► Only use original manufacturer parts. ► Infringement will annul the liability for resulting consequences.
Devices with safety function are limited to a service life of 20 years. Then the devices must be replaced and disposed by way that they do not come into circulation again. Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Thus the marking does not occur with the symbol of the crossed-out wheeled bin, but by the word mark and the date of manufacture.
SySTEM DESCrIPTION 2 System Description C6 E22 BOX/PANEL is an industrial fanless Panel / Box PC based on the Intel Bay Trail SoC platform with 10W Celeron quad cores processor and 22 nm manufacturing process. 2.1 Key features • Industrial fanless Panel / Box PC (operating temperature 0÷50°C) with Intel®...
Isolated Power Supply 2.1.1.4 Fieldbusses One PCI slot is available for KEB fieldbuses, I/Os and NVRAM cards. 2.1.2 Option cards The system can be optionally equipped with KEB design add-on cards. They provide additional resources for the system: one or two serial ports, a USB connector, etc. 2.1.3 LCD LED backlight LCD with LED backlight technology;...
SySTEM DESCrIPTION Figure 3: Detail front panel capacitive 2.3.1 full aluminium front panel C6 E22 PANEL (resistive) is available in the following sizes: • 10.1” wide • 10.4” • 12.1” • 12.1” wide • 15.0” • 15.6” wide • 17.0”...
SySTEM DESCrIPTION The full aluminium front panel has a “step” between the front panel and the touchscreen. Step Features Index of protection IP66 Back Seal type EPDM Metal housing EN AW-5754, H22 EN 485-1 Table 2: Features front panel resistive Metal housing Touchscreen Back seal...
SySTEM DESCrIPTION 2.3.2 front panel capacitive C6 E22 Panel capacitive (aluminum and glass front panel with true flat technology with Multi Touch touchscreen) is available in the following sizes: • 15.6” wide • 18.5” wide • 21.5” wide • 24.0” wide Aluminium and tempered glass TrueFlat Projective capacitive Multi Touch Figure 6: Details front panel capacitive (in the figure is shown as an example a 15.6“...
SySTEM DESCrIPTION Figure 11: 16 : 9 (wide) aspect ratio example 2.3.4 front USB 2.0 The USB 2.0 port on the front panel is protected by anti-flame silicone rubber cover. The silicone rubber is soft enough, to guarantee an IP66 degree of protection, when completely closed.
Then, press the cover up/down edges, which assumes the required IP66 degree of protection. • Please verify that all edges perfectly adhere the hole. Figure 13: Front USB detail - opening the cover 2.4 C6 E22 Box Figure 14: C6 E22 Box detail...
SySTEM DESCrIPTION 2.5 SL - S1 different depths / add-on slots C6 E22 BOX/PANEL is available in two different depths according to the expansion slots option: C6 E22 BOX/PANEL “SL” (Slim Size) has no PCI/PCIe slot. Figure 15: „SL“ detail C6 E22 BOX/PANEL “S1”...
Buttons / LEDs area Connectors area Figure 17: Rear panel areas 2.6.1 Expansion SLOT area C6 E22 BOX/PANEL “S1” is provided with one expansion slot in different PCI/PCIe combination. Expansion SLOT area Figure 18: Expansion SLOT area 2.6.2 Power supply area...
SySTEM DESCrIPTION Ground screw UPS status LED Power DC input Figure 20: DC power supply detail 2.6.3 Buttons / LEDs area Buttons / LEDs area Figure 21: Buttons / LEDs area...
SySTEM DESCrIPTION The buttons / LEDs area accommodates the following buttons / LEDs: 2 3 4 5 Reset Act as hardware system reset without any interaction with the operating system. Over Temperature / Battery fault LED Red ON: Over temperature Red Blink: Battery is fault Watchdog LED Reserved for future use.
SySTEM DESCrIPTION COM 1 (RS232) 2 x USB (2.0) USB (3.0) LAN 2 Ethernet (1000 Mbps) LAN 1 Fieldbus DVI-I Figure 24: Connectors area detail 2.6.5 Add-on area Add-on area Figure 25: Add-on area...
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SySTEM DESCrIPTION The expansion area can accommodate the following ports: Opto-isolated COM3 and USB4 Ethernet 10/100/1000 Mbps...
Note: If CONTROL runtime has to manage retain va- riables the user’s “event-application” must work on a priority level greater than 10. Note: Please contact KEB support for further details about APIs availability and use. Software utility Micro-UPS diagnostic utility (available on request).
SySTEM DESCrIPTION 2.6.7 Labels position On the rear panel the following labels are present. Marking label Figure 26: Marking label 2.6.7.1 Marking label Model Electrical information Bar code Serial number CE marking UL marking (E-file No.) Figure 27: Marking label detail...
SySTEM DESCrIPTION 2.7 rear view LCD housing Mounting seal PC housing Aeration holes Heat sink (hot) Figure 30: Rear view SL Figure 31: Rear view S1 DANGEr Do not touch the heat sink! The heat sink may be hot!
Do not touch the heat sink! The heat sink may be hot! 2.9 Touchscreen C6 E22 PANEL is provided with a 5-wire resistive touchscreen and with a controller integrated on the motherboard. The touch screen may only be actuated by finger tips or with the touchscreen pen (stylus). The operator may also wear gloves but be careful to avoid any hard particle in the glove (metal, glass and so on).
SySTEM DESCrIPTION 2.9.1 5-Wire resistive technology Touch surface is made of PET hard coated Film (Hardness: 3H). Figure 33: Standard 5-wire resistive touchscreen technology detail 2.9.2 Multi Touch technology Tempered glass and aluminium frame for the TrueFlat Multi Touch front panel: •...
Check the package content for visible signs of transport damage and for complete- ness. • In the case of damaged parts, contact your KEB representative. Do not install parts that were damaged during the shipment. 3.3 Checking the operating conditions •...
All C6 E22 BOX/PANEL systems are designed for vertical position mounting. • An inclined installation reduces the thermal convection and the maximum permissi- ble ambient temperature for C6 E22 BOX/PANEL operation. Please contact KEB for details. C6 E22 BOX/PANEL may otherwise be damaged and its certifications and warranty will be void.
INSTALLATION AND CONNECTION 0° 20° max 20° max Figure 37: Inclined Installation 3.6 Selection of the installation panel In order to ensure a proper mounting of the system, the material of the installation panel (with the installation panel cut-out) must be stable. To obtain the degree of protection described below, the material of that mounting panel must not deform, due to the use of clamps.
To obtain the declared degree of frontal protection for the system, it is necessary to follow the positions of the clamps shown below. • The table below shows the number and the position of the clamps for each C6 E22 PANEL size. LCD size...
• 1.5 mm provided hexagonal key. 3.8.3 Procedure • Insert C6 E22 PANEL into the mounting cut-out from the front. Figure 42: Installation Mounting the clamps requires a space at least 20 mm on the outer perimeter of the frame display.
That means: tighten the mounting clamps only until the front gas- WArNING ket is fully compressed. Do not tighten the mounting clamps more. If the maximum permissible torque limit is exceeded, C6 E22 me- chanical housing may be permanently damaged. Figure 45: Installation •...
The data cable screens connecting the equipment’s chassis on one end and the C6 E22 BOX/PANEL chassis on the other end can therefore be subject to a high current circulation capable of destroying the interface.
Eyelet terminal Toothed washer Figure 48: Power supply connection detail 3.9.3 Power supply isolation The C6 E22 BOX/PANEL power supply is galvanic isolated, which means that its output is electrically separated from its input. This feature has several benefits: • increases the noise immunity of the system • avoids input short circuits in systems with the power sup-ply grounded •...
• Connect the ground cables (PE) to the earthing points. Figure 49: C6 E22 BOX/PANEL detail 3.9.5 Power connector assembly The system is equipped with a connector cup to be installed on the two poles power connector. To properly assemble the connector, please follow these instructions:...
INSTALLATION AND CONNECTION • Insert the cable tie in the cup, as shown in the picture. Figure 51: Power connector assemply • Slide the cable tie, as shown in the picture. Figure 52: Power connector assemply • Place the two poles plug connector in the cup, as shown in the picture. Figure 53: Power connector assemply...
INSTALLATION AND CONNECTION • Insert the white label and close the cup as shown in the picture. Figure 56: Cup installation • Example of a correctly installed cup. Figure 57: Power connector assembly...
INSTALLATION AND CONNECTION 3.9.6 Power on • Connect the power supply cable to C6 E22 BOX/PANEL. • Fix the power connector as indicated in the picture. Use the lateral screws of the power connector. Figure 58: Power on The system begins bootstrapping.
INSTALLATION AND CONNECTION 3.9.6.1 Power supply LED System power state Green Yellow Notes Power is taken from the input power supply No power supply Battery fault Check the battery connection UPS active Blinking Power is taken from the battery pack Table 8: Power supply LED 3.9.6.2 Front On/Off/Standby LED...
OPErATING SySTEMS 4 Operating systems 4.1 EWf implementation in the Windows Embedded Standard 7 images All the KEB Windows Embedded Standard 7 images have a built-in support for Enhan- ced Write Filter (EWF). EWF protects a volume from write access.
OPErATING SySTEMS 4.2 KEB Write filter Manager (KEB-Wf_MGr) 4.2.1 Introduction KEB Write Filter Manager bases on the Enhanced Write Filter (EWF) from Microsoft for Windows Embededd Standard 7(WES7). 4.2.2 How EWf works EWF protects a volume from write access. This is realized by an EWF Overlay: EWF protects the contents of a volume by redirecting all write operations to another storage location.
4.2.5 Delivery state of EWf on KEB devices On KEB Windows Embedded Standard 7 image, EWF is disabled by default at shipment because some settings has to be made on the drive respective in the registry by the user (e.g.
“ewfmgr” from Microsoft exist, but usage is not recommended by KEB). Start the KEB_WF_Mgr by double-click the icon on the desktop: The desktop link will start the program which resides in the path „C:\Program Files\KEB\ IPCTools“ then. The program needs “elevated rights”, thus please confirm the question from the User Account Control with “Yes”:...
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OPErATING SySTEMS Under the Volume: you see the states of the selected volume as read-only fields: • Overlay Type: On KEB devices always RAM-REG • EWF Status: Current status of the EWF • EWF Boot: Command which will be performed with the next reboot On the right side you see the EWF Control commands, each with a help button aside...
4.2.7 Dependent Volumes (typically E:\) As mentioned other volumes than C:\ (typically and in the following E:\ which is the CFast on KEB devices) are dependent from C:\ to change their configuration, because it is stored in registry which resides on C:\ and thus registry is also protected against any change if the EWF is enabled for C:\.
OPErATING SySTEMS • CommitDisable live: The command commits and disables immediately. To keep the EWF for the volume disabled after reboot a “Commit” to volume C:\ is neces- sary. The following message box asks if the Commit command for C:\ should also be set. It is recommended to confirm with “Yes”. The message will not appear if the Boot Command for C:\ “Commit”...
KEB_WF_Mgr. 4.3 KEB Windows Embedded Standard 7 Image 4.3.1 Introduction KEB has created a “Windows Embedded Standard 7 (WES7) image for C6 E22 with special features that support you in the work with the device. 4.3.2 User Accounts There are two user accounts implemented in the KEB WES7 image: AutoLogon and remote.
4.3.4 Usage of storage memories The C6 E22 is delivered with two hard disk drives, a SSD and a CFast card. The SSD is divided into two volumes C:\ and D:\ of its half size each. On C:\ the Operating System and the runtimes (Control, HMI, Connect) are located.
Microsoft for Windows 7 firewall. 4.3.6 eGalax Touch Driver On all C6 E22 devices except the panel devices with capacitive touch the eGalax dri- ver is installed. This driver supports all touch controllers of C6 E22 panel devices and external C6 monitors from KEB.
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Not possible Microsoft touch driver On C6 E22 panel devices the appropriate driver is installed. For C6 E22 Box and Book- mount devices this preselection could not be done ex works because the used external C6 monitor is not known at the time of production. Thus the eGalax driver is installed on those devices.
The load time of the micro-UPS is about 15 s for C6 E22, thus normally the micro-UPS is always charged until the Control application is started after a boot of the device. But for security and to keep the Control application easy portable to devices this longer char- ging time the charging level should be evaluated in the Control application.
The Windows Update service is disabled by KEB because it influences the realtime behavior of the system. KEB recommends to enable the Enhanced Write Filter (EWF) for volume C:\ to protect the Operating System against any change and damage in productive phase, thus win- dows updates would be discarded anyway.
OPErATING SySTEMS 4.3.10 Serial Interface The C6 E22 can be equipped with an optional serial interface (COM port). For C6 E22 bookmount COM 3 is used, for box and panel device COM1 is used. By default the COM port is configured to the RS232 protocol. For box and panel devices only this protocol can be used. Only for bookmount devices also RS422/RS485 is pos- sible.
MAINTENANCE AND SErVICE 5 Maintenance and service C6 E22 BOX/PANEL is provided with a CFast slot. The CFast slot connector is operated in a push-push mode. The CFast can be installed / removed only when C6 E22 BOX/PANEL is off. Otherwise, operating system, program and data files contained in the CFast may be permanently damaged.
• Remove the cover as indicated in the figure. Figure 61: CFast slot detail WArNING Potential system corruption ! ► Do not remove the CFast card while C6 E22 BOX/PANEL is run- ning. Operating system and program files may be damaged and the C6 E22 BOX/PANEL may stop proper operations. 5.1 Installation • Insert (push) the CFast card into the slot as indicated in the figure. For proper inser- tion, the rear label of the CFast should be visible.
MAINTENANCE AND SErVICE Figure 62: CFast installation 5.1.1 removal • Push and release the CFast card, as indicated in the figure. Figure 63: CFast removal • Extract the memory card from the slot.
MAINTENANCE AND SErVICE 5.2 Backup battery replacement (Cr2032 3V) • Remove the battery and replace it with one of the same model (Lithium CR2032 3V Coin). Backup battery Figure 64: Battery replacement • Follow the above sequence. Figure 65: Battery replacement...
MAINTENANCE AND SErVICE Figure 66: Battery replacement Figure 67: Battery replacement Insertion of a battery: When inserting a new battery, • Take care to first insert one edge of the battery under the two golden grapple, and then press the other battery edge to lock it into the plastic holder. • Do not force the battery straight horizontally into the holder or it will crush down the two golden grapple! •...
MAINTENANCE AND SErVICE 5.3 Touchscreen calibration C6 E22 PANEL is designed in order not to require any user touchscreen calibration. However, that may be required in some special cases, such as operating system up- date. Please, follow these instructions. •...
MAINTENANCE AND SErVICE Figure 70: Calibration of the touchscreen • User should follow the guide to touch and hold the blinking symbol in the calibration window until it shows “OK” to make sure that the utility can gather enough data for computation.
5.3.2 Maintaining & cleaning C6 E22 BOX/PANEL is designed for maintenance-free operation except for the repla- cing of the battery backup when necessary. It is recommended to clean the touchscreen with a damp cleaning cloth and an appropriate display cleaning solution.
+49 5263 401 0 fax: +49 5263 401 116 e-mail: COMBICONTROL@keb.de 5.5 recycling and disposal C6 E22 BOX/PANEL can be recycled due to the use of materials with low environmental impact. Contact a certified disposal service company for environmentally sound recyc- ling and disposal of your old devices.
Frontal protection IP66 Power supply 24V DC Input voltage: 18÷32V DC Isolated KEB μUPS is designed to be used in combination with CONTROL Micro UPS Soft PLC. The Micro UPS module is installed on the internal power supply unit. Motherboard Type "All-In-One"...
Frontal protection IP66K Power supply 24V DC Input voltage: 18÷32V DC Isolated KEB micro-UPS is designed to be used in combination with CON- Micro UPS TROL Soft PLC. The micro-UPS module is installed on the internal power supply unit. Motherboard Type "All-In-One"...
Wall and DIN rail mount Power supply 24V DC Input voltage: 18÷32V DC Isolated KEB micro-UPS is designed to be used in combination with CON- Micro UPS TROL Soft PLC. The micro-UPS module is installed on the internal power supply unit.
TECHNICAL SPECIfICATIONS 6.5.2 How to define power consumption The 24V DC power consumption unit is Watt [W] and it is indicated into the column PO- WER which is calculated according to the following criteria: • All the power consumptions are calculated considering the maximum absorbed po- wer of each component. The power consumption sum is multiplied by the coefficient that represents the internal power supply efficiency.
1 x Ethernet 10/100/1000Mpbs, Intel® I210 6.5.3 How to choose the 24 V DC Power Supply This section contains tips to select the 24V DC power supply for C6 E22 BOX/PANEL. • The nominal output power should be 25% larger than C6 E22 BOX/PANEL drained power.
DrAWINGS 7 Drawings 7.1 Drawings The following drawings are compliant to the “First-angle projection” of the European Standards (represented by the following symbol). 7.1.1 C6 E22 PANEL / SL / 10.1“ W Figure 72: 10.1“ W dimensions...
Figure 86: LED position detail 7.2.1 DL4 - Thermal Alarm LED This LED is used to notify a thermal alarm coming from inside C6 E22 BOX/PANEL. Two temperature are measured by mean of Super I/O Nuvoto NCT6106D hardware monitor integrated circuit: •...
DrAWINGS 7.2.2 front LED - On/OffUPS LED This LED is used to give information about the power state of the system. System power state Green Yellow Notes The system is not powered. Full On System core is full-on. System core is full-on. Main power µUPS Blinking is missing and µUPS is powering...
DrAWINGS 7.3 Buttons description Button Reference Function Watchdog Reset System Reset Figure 87: Buttons position detail 7.3.1 SW3 System reset button This is the main reset of the system. Pressing this button the system resets its state, starts executing BIOS and then boots operating system. To reset the system please press SW3 once.
DrAWINGS 7.4 External connectors description Figure 88: External connectors Figure 89: External connectors Connector Reference Function COM 1 (RS232) USB (2.0) USB (3.0) J6 SX LAN 2 (10/100/1000 Mbps) J6 DX LAN 1 (10/100/1000 Mbps) DVI-I LAN 3 (10/100/1000 Mbps) CFast USB 2.0 Type A socket Figure 90:...
DrAWINGS 7.5 Technical support & repairs KEB offers wide-ranging, complete after-sales technical support. You can either phone or send an e-mail to our staff in the service department, and they will give you complete, prompt advice how to solve any issues.
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CErTIfICATES AND APPrOVALS 8.2 UL Approval UL certification is indicated by the adjacent logo and the E-file number on the nameplate of KEB products. The instructions in the manual must be observed. 8.3 roHs Declaration of Conformity Conforms to: EN 50581: Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances...
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Room 1709, 415 Missy 2000 725 Su Seo Dong Gangnam Gu 135- 757 Seoul Republic of Korea Société Française KEB SASU Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de france Z.I. de la Croix St. Nicolas 14, rue Gustave Eiffel 94510 La Queue en Brie France KEB RUS Ltd.
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