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Chicago Pneumatic CP80020 Operator's Manual page 3

Trolley jack
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1. Technical Data (See figure 1.)
Technical Data
Weight
Unit
[kg]
CP80015
50.5
CP80020
39.4
CP80021
39.8
CP80030
45
CP80031
46
All values are current as of the date of this publication.
2. Machine type(s)
• A Trolley jack is a device to lift a vehicle up to for accessibility during repair and maintenance.
• A Jack is only a lifting device and should never be used for transporting and/or loading a vehicle. Lifting a vehicle with person inside is
prohibited. Moving the jack with load is prohibited. No other use permitted. For professional use only.
• Please read the instructions carefully before starting the machine.
3. Mounting instruction
WARNING
Make sure every parts are fixed and tightened.
• Remove the transportation lock on the lever support. (Fig.02). Push the lever support down (1/2) and remove the transport lock (3/4).
• At first remove the hexagon screw SW10 (Fig.03(1)) at the side of the lower lever rod and put the upper and lower lever rod together before
securing the connection with the hexagon screw (Fig.03(2/3/4).
• Now attach the lever rod to the lifting device. For this purpose remove the hexagonal screw SW17 at the support of the lifting device
(Fig.04(1)) and place the lever rod into the support (Fig.04(2)). Fasten the screw again (Fig.04(3/4)).
• Before using the trolley jack it is necessary to de-aerate the hydraulic circuit (see section 6).
Caution
Working area of 1 m must be kept free both in front of and behind the machine while it is in operation so that it is always
easily accessible.
Purge air from the hydraulic system:
• Open the discharge valve by turning the lever rod anticlockwise whilst simultaneously pumping with the lever (5-6 times).
• Afterwards, pump the jack up to its maximal height before lowering it again. The hydraulic system is de-aerated.
Scale: 1:1
Document Ref: 8940169914_REV: 01 _ 05-2012
4. Operation
Caution
Please position the trolley jack underneath the lifting points of the vehicle.
• Make sure that no person stays in the car that will be lifted. Turn off the engine and put on the handbrakes of the car. Use wedges to prevent
the car from moving (Fig.05(1)). Do not get into the car and do not turn the engine on.
• Always position the lifting jack in such a way that it cannot be operated from underneath the car (Fig.05(4)).
• Always make use of the car manual in order to identify the correct lifting points of the vehicle.
• Use the lever rod or the foot pedal to bring the lifting device to the desired height (Fig.05 (2)). Make sure that the hydraulic valve is closed.
For this purpose it is necessary to fasten the lever rod clockwise.
Please note, that the foot pedal is mainly used to bridge the no-load stroke.
Scale: 1:1
Document Ref: 8940169914_REV: 01 _ 05-2012
• The lifting devices are provided with an overload valve, which has been adjusted by the manufacturer. This valve must never be readjusted.
• In order to lower the load turn the lever rod slowly anticlockwise (Fig.05(3)).
• It is necessary that the operator can watch the lifting device and the load during all movements.
WARNING
Never use the lifting jack in order to move the car or to leave it lifted. Always use chassis stands (Fig.05(5)).
WARNING
When not using the trolley jack the piston / lifting arm must be pulled in.
WARNING
It is not allowed to work under the raised load until it is secured by suitable means.
WARNING
The operator shall be provided with all necessary information about training and about pumping and translating forces.
Lifting capacity
Hydraulicioil Quantity
[kg]
[l]
1500
0.21
2000
0.29
2000
0.29
3000
0.22
3000
0.22
CP80015/CP80020/CP80021/CP80030/CP80031
A
B
C
D
D2
[mm]
[mm]
[mm]
[mm]
[mm]
530
70
600
920
2140
430
75
505
750
1960
430
75
505
760
1965
455
95
550
860
2050
455
95
550
860
2050
Trolley jack
E
F
G
[mm]
[mm]
[mm]
153
282
382
150
270
375
145
277
380
160
257
375
160
257
375

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Cp80021Cp80030Cp80031