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DUROMAX XP15000E User Manual

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XP15000E GENERATOR
User Manual
REV: XP15000E-03262018
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
This manual provides information regarding the operation
www.duromaxpower.com
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
manual. We reserve the right to change this product at
844-DUROMAX
any time without prior notice.

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Summary of Contents for DUROMAX XP15000E

  • Page 1 XP15000E GENERATOR User Manual REV: XP15000E-03262018 5800 Ontario Mills Pkwy Ontario, CA 91764 USA This manual provides information regarding the operation www.duromaxpower.com and maintenance of these products. We have made every effort to ensure the accuracy of the information in this Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri manual.

  • Page 3: Table Of Contents

    CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 7 Quick Start Guide (Gasoline) ..................10 Generator Components ....................12 Package Contents ......................14 Generator Setup Unpacking ........................16 Wheel Kit Installation ....................17 Adding Oil ........................18 Adding Gasoline ......................19 Grounding the Generator ...................
  • Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................34 Maintenance Log ......................35 Checking the Oil ......................36 Changing the Oil ......................37 Cleaning the Air Filter ....................38 Spark Plug Maintenance ....................40 Storage and Transportation ..................42 Specifications ........................43 Troubleshooting Basic Troubleshooting ....................

  • Page 6: Introduction

    INTRODUCTION DuroMax has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production.

  • Page 7: General Safety Procedures

    GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: DANGER: Indicates a hazard that will result in serious injury or death if instructions are not ●...
  • Page 8 GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gas. Do not operate near an open flame. ●...
  • Page 9 GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.

  • Page 10: Quick Start Guide (Gasoline)

    QUICK START GUIDE Add oil The oil fill cap is located on the lengine head cover. Remove the oil fill cap and fill with 54oz of 10w30 oil. Add gasoline The fuel cap is located on top of the fuel tank. Fill the tank with fresh unleaded gasoline 87 octane or higher.
  • Page 11 Start generator The key switch is located on the left side of the front power panel. Insert the key and turn to the start position to start the generator. Allow the key to return to the run position once started. Open choke The choke lever is located to the left of the panel.

  • Page 12: Generator Components

    GENERATOR COMPONENTS 2. Engine Switch 5. 120v 3-Prong 3. 120V 3 Prong Receptacle Twist Lock 6. Digital Volt Meter/ Hour Meter 7. Circuit Breaker 8. 120/240v 4-Prong Receptacle 9. Ground Terminal 10. 120/240v 4-Prong Twist Lock 14. Oil Fill and Dipstick 11.
  • Page 13 15. Fuel Gauge 16. Hoist bar 19. AVR 17. Muffler 18. Motor Mounts 12. Choke - Allows the airflow into the carburetor to be restricted to assist in starting the engine. 13. Fuel Valve - Controls the flow of fuel from the gas tank to the generator. 14.

  • Page 14: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Spark Plug Wrench Oil Funnel Engine Keys Used in spark plug Used to add oil to the Used to start the generator.

  • Page 15: Generator Setup

    GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

  • Page 16: Unpacking

    GENERATOR SETUP Step 1 - Unpack the Generator Unpack Cut the strapping on the box Slide the top of the box off the generator. Continue with the following steps BEFORE taking the generator off the pallet.

  • Page 17: Wheel Kit Installation

    Step 2 - Wheel Kit Installation (Optional) Install wheels Insert wheel bolt through frame and secure with provided nut. Slide one wheel over each axle end and secure with the provided retaining pins. Install Handle Pins Loop the pin strap around the generator frame next to the handles and then pass the pin through the strap to secure it to the frame.

  • Page 18: Adding Oil

    . You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number XP15000E Engine Oil Capacity 54 fl. oz (1.6L) WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils. They don’t have enough lubrication, and may shorten the engine’s service life.

  • Page 19: Adding Gasoline

    Gas can age in the tank and make it hard to start up ● the generator in the future. Never store generator for extended periods of time ● with fuel in the tank. Model Number XP15000E Gas Tank Capacity 10.3 US Gallons (40L)

  • Page 20: Grounding The Generator

    GENERATOR SETUP (CONTINUED) Step 5 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No.

  • Page 21: Starting The Generator

    STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 22: Checking The Oil

    BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 23: Check The Gas Level

    Step 2 - Check the gas level Check Fuel Level Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the gasoline level. The gauge will appear white then fill red as the tank is filled.

  • Page 24: Starting The Generator Using Gasoline

    STARTING THE GENERATOR Starting the Generator Using Gasoline Shut breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Turn gas valve on The gas valve is located to the left of the front panel.
  • Page 25 Turn engine switch to ON When the engine starts, allow the engine switch to return to the ON position. Open choke The choke lever is located to the left of the panel. Push in to open the choke and increase air into the carburetor for normal running.

  • Page 27: Using The Generator

    USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 28: Ac Usage

    USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. The chart below shows the rated and surge wattage of your generator according to its model ● number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • Page 29 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric Stove 1500 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...

  • Page 30: Connecting A Load To The Generator

    USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120v devices can be directly connected to the 120v ONLY receptacles. ● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●...

  • Page 31: Choosing A Power Cord

    Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.) AMPS...

  • Page 33: Maintenance And Care

    MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come.

  • Page 34: Maintenance Schedule

    MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual.

  • Page 35: Maintenance Log

    MAINTENANCE LOG Date Generator Hours Maintenance Performed...

  • Page 36: Checking The Oil

    MAINTENANCE AND CARE (CONTINUED) Checking the oil Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

  • Page 37: Changing The Oil

    Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.

  • Page 38: Cleaning The Air Filter

    Remove the plastic air filter cover by sliding it out underneath the generator’s frame. Remove filter Remove the filter from on top of the engine. This filter is paper and is not reusable. Please call 1-844-DUROMAX to order a replacement filter for your generator.
  • Page 39 Replace new filter Insert the filter, paper side down into the air filter compartment on top of the engine. Replace filter cover Slide the filter cover back in place between the frame and the engine. Secure filter cover Fasten the filter cover to the engine with the clips found on each side of the cover.

  • Page 40: Spark Plug Maintenance

    MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. The V-Twin engine in this generator has two spark plugs, one on each side. Both plugs are located just underneath the OHV covers. Improper maintenance may cause reduced fuel economy, misfires, trouble starting, or damage to the spark plug threads.
  • Page 41 Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

  • Page 42: Storage And Transportation

    MAINTENANCE AND CARE (CONTINUED) Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). ●...

  • Page 43: Specifications

    SPECIFICATIONS AC Rated Wattage 12500W AC Surge Wattage 15000W AC Rated Voltage 120/240V AC Rated Frequency 60 Hz AC Phase Single Dimensions LENGTH 35 in. WIDTH 24.5 in. HEIGHT 38 in. Engine Type Fuel Injected V-Twin 4 Stroke OHV Ignition System Non-Contact Transistor Displacement 713cc...

  • Page 45: Troubleshooting

    TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.

  • Page 46: Basic Troubleshooting

    TROUBLESHOOTING Mode Description Engine Switch is “Off” Set engine switch to “run” Fuel Valve is “Closed” Turn fuel valve to “open” Choke is open Close the choke Engine is out of fuel Add fuel Engine will not start Fuel is old or contaminated Change fuel Spark Plug is dirty Clean spark plug...

  • Page 47: Changing / Inspecting The Carbon Brushes

    Changing / Inspecting the Carbon Brushes The carbon brushes in conjunction with the AVR regulates power from the generator. The carbon brushes are wearable parts and should be inspected every 250 running hours. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator.
  • Page 48 TROUBLESHOOTING (CONTINUED) Changing / Inspecting the Carbon Brushes (Cont.) Install new brush Install new carbon brush with bolt. Connect AVR wires Insert and connect the 2 wires from the AVR, be sure to connect + and – correctly. Replace generator cover Replace the back cover of the generator and secure with the 2 bolts.

  • Page 49: Changing / Inspecting The Avr

    Changing / Inspecting the AVR The carbon brushes in conjunction with the AVR regulates power from the generator. If the generator is overheated or overloaded, the AVR may be damaged and require replacement. Unbolt the AVR Remove the 2 bolts of the AVR, located behind the power panel.
  • Page 50 TROUBLESHOOTING (CONTINUED) Changing / Inspecting the AVR (Continued) Reconnect AVR Reconnect AVR wire to brush system. Replace cover Replace the rear cover of the generator Replace new AVR Bolt the new replacement AVR onto the back of the power panel.
  • Page 52 WIRING DIAGRAM...

  • Page 54: Warranty

    Warranty Limitations DuroMax/DuroStar Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
  • Page 55 Equipment cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should however be aware that the DuroMax Power ● Equipment may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
  • Page 56 WARRANTY (CONTINUED) 2. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
  • Page 57 *Note: The parts list for equipment less than or equal to 80 cc only includes the fuel tank. **Note: As they relate to the evaporative emission control system. DuroMax Power Equipment will furnish with each new engine written instructions for the maintenance and use of the engine by the owner.

  • Page 58: Contact Information

    CUSTOMER SERVICE Duromax Power Equipment is comitted to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROMAX POWER EQUIPMENT...
  • Page 60 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX...

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