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MKT V-22/HP-365A Instructions Manual

Beam installation and clamp adjustment
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MKT V-22 / HP-365A 6'
BEAM INSTALLATION AND
CLAMP ADJUSTMENT.
Please read through the instructions thoroughly before performing any of
the steps.

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Summary of Contents for MKT V-22/HP-365A

  • Page 1 MKT V-22 / HP-365A 6’ BEAM INSTALLATION AND CLAMP ADJUSTMENT. Please read through the instructions thoroughly before performing any of the steps.
  • Page 2 AND PART MANUAL Prior to the use of this equipment everyone that will be or will assist in the operation of this equipment must read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual. Failure to read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual...

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS The following signal words will be found in this guide and may also be found in the MKT V-22/HP-365A Operation, Maintenance and Parts Manual. These words are intended to alert the operator(s) to a hazard and the degree of severity of the hazard.
  • Page 4 (14,500 LBS.) including the hose bundle. Ensure that what ever is being used to elevate the MKT V-22 Vibratory Hammer is securely positioned to prevent accidental movement or shifting of the MKT V-22 Vibratory Hammer and the Beam and...
  • Page 5 STAGE BEAM Place the beam on flat level ground. • Ensure that what ever is supporting • the beam is rated for the capacity of the beam and clamps combined (4,700 LBS.) Take care not to damage the • hydraulic connections on the under side of the Beam.
  • Page 6 INSTALL CLAMPS TO BEAM Lift the clamp with a ¾ inch eye bolt • in the ¾ inch threaded hole on the jaw guide. Make sure the beam is clean of • debris. Line the clamp housing up to the •...
  • Page 7 INSTALL CLAMPS TO BEAM Ensure all dust covers are in- • place and flush . As you slide the clamp onto the The wood is there to hold the • beam all 3 wood blocks should slide dust covers for transport. out completely.
  • Page 8 INSTALL CLAMP TO BEAM Locate and install slide stops. • Apply Loctite 271 to bolts and torque • to 250 ft. lbs. When the clamp is slid to the end of • the beam the stop will hit the slide stop.
  • Page 9 INSTALL CLAMPS TO BEAM Contents of hydraulic components may be under pressure Connect the hoses on both extreme care should be taken when opening the components. sides accordingly.
  • Page 10 INSTALL CLAMPS TO BEAM Repeat previous steps to install • second clamp to the Beam. Center the clamps on the beam. • The center can be located by the • two fittings in the middle of the beam...
  • Page 11 AND CLAMPS Lay the Beam down flat, take note • of the bolt pattern in the Beam and the bottom of the MKT V-22. The Beam will only mount one way. The hydraulic fittings should be on • the same side as the hydraulic motor Suspend the Beam level with rigging •...
  • Page 12 INSTALL BEAM TO MKT V-22 VIBRATORY HAMMER Make sure the bottom of the MKT V- Install the line up pins in 22 is clean before mounting to the opposite corners Beam...
  • Page 13 INSTALL BEAM TO MKT V-22 VIBRATORY HAMMER With Line up pins in place and the Beam suspended, slowly swing the Beam onto the line up pins. Make sure that you center the Beam on the MKT V-22.
  • Page 14 INSTALL BEAM TO MKT V-22 VIBRATORY HAMMER Apply a liberal coating of Anti-Seize Lubricant to the 1 ½ x 6 x 4 bolts. You will only need to apply it to the first 2 inches of threads.
  • Page 15 INSTALL BEAM TO MKT V-22 VIBRATORY HAMMER After applying Anti-Seize to the bolts • thread all bolts into open holes by hand before removing Line-up pins. All bolts should thread in by hand if • they do not check the thread or check the alignment of the Beam to the MKT V-22.
  • Page 16 Attach clamp close side and clamp • open side of Beam to the proper port on the MKT V-22 clamp manifold using the ½ inch hoses 26 inches long.
  • Page 17 INSTALLATION OF THE BEAM TO THE MKT V-22 VIBRATORY HAMMER IS COMPLETE Please continue to the next section to complete the start up procedures.
  • Page 18 AND PART MANUAL Prior to the use of this equipment everyone that will be or will assist in the operation of this equipment must read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual. Failure to read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual...
  • Page 19 HP-365A HYDRAULIC POWER UNIT Place the Hydraulic power unit on flat level ground. Make sure that the MKT V- 22 Vibratory Hammer will reach where the pile is being driven with a 150 foot hose bundle.
  • Page 20 DOOR KEYS All power units are locked before transport. Keys to unlock the doors can be found wired to the Quick Disconnect.
  • Page 21 LEAVE THE DOORS OPEN OR CLOSED • During warm weather open all doors • Maximum hydraulic oil temp is 180 degrees Fahrenheit. A temperature Gauge will flash if the temperature gets above 167 degrees Fahrenheit. • During cold weather close all doors •...
  • Page 22 START UP PROCEDURES Check all fluid levels in the engine If the radiator coolant is low, fill with Shell Rotella ELC mixed 50/50...
  • Page 23 START UP PROCEDURES Check all fluid levels in the engine If engine oil is low, fill with Shell Rotella T Triple Protection 15w-40...
  • Page 24 STARTUP PROCEDURES Check all fluid levels in the engine If pump drive oil is low, fill with Shell Omalla 220 or equivalent...
  • Page 25 STARTUP PROCEDURES Check the level of the Hydraulic fluid • on the gauge on the side of the tank. If the hydraulic fluid is low, fill the tank • with Phillips 66 Ecoterra ISO 32. If the hydraulic oil is below the site glass do not start the diesel engine.
  • Page 26 STARTUP PROCEDURES With the MKT V-22 laying flat on the • ground you can now unroll the hose bundle using a strap rating for the hose bundle’s rated capacity full of oil (1,800 LBS.). Unroll the bundle and lay out across •...
  • Page 27 STARTUP PROCEDURES Once you have the hose bundle laid • out on the ground you can begin to make the connection to the power unit. Clean all Quick Disconnects with • diesel fuel and wipe clean before making each connection. Do not use any type of harsh chemical to clean Quick Disconnect.
  • Page 28 STARTUP PROCEDURES The MKT V-22 hammer is factory fitted with its suspension assembly and is shipped on its side. It is designed to receive a 7/8 inch multiple loop wire rope sling properly sized and clamped to provide a factor of safety of five...
  • Page 29 AND PART MANUAL Prior to the use of this equipment everyone that will be or will assist in the operation of this equipment must read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual. Failure to read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual...
  • Page 30 WHEN STARTING THE DIESEL ENGINE DO NOT USE ETHER. The engine is equipped with an electric heater starting aid and the use of ether may cause severe injury.
  • Page 31 STARTUP PROCEDURES To start the diesel engine turn the • key to the on position. Wait until the light goes out on the • Wait to Start Light. When the light goes out turn the key • to the start position and hold until the engine starts.
  • Page 32 STARTUP PROCEDURES Once you have the diesel engine running verify that you have charge pressure on the Charge Pressure Gauge. A minimum charge pressure of 150 psi should be visible with the Diesel engine at an idle.
  • Page 33 CLEAR THE AREA Make sure all personnel are clear of the MKT V-22 before proceeding to the next step. Stay clear of clamps at all times.
  • Page 34 STARTUP PROCEDURES Turn the panel selector knob to • panel to operate the MKT V-22 with the panel. Turn the panel selector knob to • remote to operate the MKT V-22 with the remote pendant.
  • Page 35 STARTUP PROCEDURES Turn the clamp selector switch to • close. The switch will latch to close. Verify that you have clamp • pressure. This may take a few seconds for the • clamps to close and build pressure.
  • Page 36 STARTUP PROCEDURES With the clamp selector switch in the • closed position. Verify that the flushing orifice is • functioning properly. You should hear a hissing noise • coming from the ¼ inch hose. If you do not hear a hissing noise •...
  • Page 37 STARTUP PROCEDURES When ever the hydraulic lines of the MKT V-22 system have been reconnected and or when hydraulic repairs have been made, the clamp cylinders must be bled of entrained air. This procedure must be done with the hammer hanging vertical.
  • Page 38 STARTUP PROCEDURES When ever the hydraulic lines of the MKT V-22 system have been reconnected and or when hydraulic repairs have been made, the clamp cylinders must be bled of entrained air. This procedure must be done with the hammer hanging vertical.
  • Page 39 STARTUP PROCEDURES When ever the hydraulic lines of the MKT V-22 system have been reconnected and or when hydraulic repairs have been made, the clamp cylinders must be bled of entrained air. This procedure must be done with the hammer hanging vertical.
  • Page 40 • Failure to completely bleed the clamp circuit of air may impair clamping force and damage jaws.
  • Page 41 STARTUP PROCEDURES Adjusting clamps to fit the pile • The clamps can be easily moved using the following method. • A long ratchet strap will be needed to complete the following steps...
  • Page 42 STARTUP PROCEDURES • Open the check valve on the clamp cylinder. This will allow oil to be released from the cylinders that hold the clamps in place on the beam.
  • Page 43 With the diesel engine running turn the selector switch to panel or remote. Hold the clamp selector switch to the open position while lowering the MKT V- 22 Hammer and beam to the ground. You will need the weight of the hammer to compress the cylinders inside the clamp housings.
  • Page 44 STARTUP PROCEDURES Allow the weight of the MKT V-22 hammer and beam to push down on the clamps until you can see the gap move from below the beam. To above the beam.
  • Page 45 STARTUP PROCEDURES Raise the hammer up and install the ratchet strap as shown in the picture. As you tighten the strap it will pull the clamp out towards the end of he beam.
  • Page 46 STARTUP PROCEDURES Raise the hammer up and install the ratchet strap as shown in the picture. Tightening the strap will pull the clamp to the center of the beam.
  • Page 47 STARTUP PROCEDURES Once you have your clamps spaced properly to fit your pile. Hand tighten the check valve knob. Do not over tighten the check valve knob or damage will occur to the valve.
  • Page 48 CLEAR THE AREA Make sure all personnel are clear of the MKT V-22 before proceeding to the next step.
  • Page 49 STARTUP PROCEDURES After you have tighten the check valve knob. Hand tighten the check valve only. Turn clamp close selector switch to the closed position. This will lock the clamps to the beam and hold them in place. You will not have to open the check valves again until you need to adjust the clamps to fit your pile.
  • Page 50 STARTUP PROCEDURES With the MKT V-22 hanging Lube oil level should be ½ to vertical check the fluid level ¾ full. Check oil level twice in the gear box. per day.
  • Page 51 AND PART MANUAL Prior to the use of this equipment everyone that will be or will assist in the operation of this equipment must read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual. Failure to read and understand the MKT V-22/HP-365A Operating, Maintenance and Parts Manual...
  • Page 52 STARTUP PROCEDURES ARE COMPLETE Once you have completed the start up procedures you are ready to put the MKT V-22 Vibratory Hammer to work. If you have any questions please click on www.mktpileman.com for your nearest MKT representative...