Page 1: Table Of Contents
R410A SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS June 2019 No. OCH673 TECHNICAL & SERVICE MANUAL REVISED EDITION-C <Outdoor unit> Revision: • PUMY-P112VKM4R1(-BS), [Model Name] [Service Ref.] PUMY-P125VKM4R1(-BS), PUMY-P140VKM4R1(-BS), PUMY-P112VKM4 PUMY-P112VKM4 PUMY-P112VKM4R1 PUMY-P112YKM4R1(-BS), PUMY-P125VKM4 PUMY-P125VKM4 PUMY-P125VKM4R1 PUMY-P125YKM4R1(-BS), PUMY-P140YKM4R1(-BS), PUMY-P140VKM4 PUMY-P140VKM4 PUMY-P140VKM4R1 PUMY-P112YKME4R1(-BS),...
Page 2: Safety Precaution
SAFETY PRECAUTION 1-1. CAUTIONS RELATED TO NEW REFRIGERANT Cautions for units utilizing refrigerant R410A Preparation before the repair service Precautions during the repair service • Do not perform the work involving the electric parts • Prepare the proper tools. with wet hands. •...
Page 3 [1] Cautions for service (1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them. [2] Additional refrigerant charge When charging directly from cylinder (1) Check that cylinder for R410A on the market is a syphon type.
Page 4 Cautions for refrigerant piping work New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
Page 5: Overview Of Units
OVERVIEW OF UNITS 2-1. SYSTEM CONSTRUCTION PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) Outdoor unit PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM(E)4(-BS) PUMY-P125YKM(E)4(-BS) PUMY-P140YKM(E)4(-BS) PUMY-P112YKM(E)4R1(-BS) PUMY-P125YKM(E)4R1(-BS) PUMY-P140YKM(E)4R1(-BS) Capacity Type 10 to Type 140 Applicable Number of units 1 to 9 unit 1 to 10 unit 1 to 12 unit...
Page 6 2-2. SYSTEM CONSTRUCTION (BRANCH BOX SYSTEM) PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM(E)4(-BS) PUMY-P125YKM(E)4(-BS) PUMY-P140YKM(E)4(-BS) Outdoor unit PUMY-P112YKM(E)4R1(-BS) PUMY-P125YKM(E)4R1(-BS) PUMY-P140YKM(E)4R1(-BS) Capacity Type 15 to Type 100 Number of units 2 to 8 units Applicable indoor 24 to 130 % of outdoor unit...
Page 7 2-3. SYSTEM CONSTRUCTION (MIXED SYSTEM) PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) Outdoor unit PUMY-P112YKM(E)4(-BS) PUMY-P125YKM(E)4(-BS) PUMY-P140YKM(E)4(-BS) PUMY-P112YKM(E)4R1(-BS) PUMY-P125YKM(E)4R1(-BS) PUMY-P140YKM(E)4R1(-BS) *4*5 CITY MULTI indoor unit Type 15 to Type 140 Capacity Via branch box Type 15 to Type 100 Applicable Via branch box CITY MULTI indoor Via branch box CITY MULTI indoor Via branch box CITY MULTI indoor...
Page 8 2-4. SYSTEM SPECIFICATIONS (1) Outdoor Unit PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) Service Ref. PUMY-P112YKM(E)4(-BS) PUMY-P125YKM(E)4(-BS) PUMY-P140YKM(E)4(-BS) PUMY-P112YKM(E)4R1(-BS) PUMY-P125YKM(E)4R1(-BS) PUMY-P140YKM(E)4R1(-BS) Cooling (kW) 12.5 14.0 15.5 Capacity Heating (kW) 14.0 16.0 18.0 Compressor (kW) Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Page 9 ■ When connecting Cylinder unit or Hydrobox ATW Heating + ATA Cooling DHW only ATW Heating only DHW + ATA Heating Heating Outlet water temperature ─ 55 °C Max. 55 °C Max. 45 to 55 °C Max. 55°C Max. ─ −20 to 35°C −20 to 21 °C −10 to 35 °C...
Page 10: Specifications
DC control Motor output 0.074+0.074 External static press. Compressor Type × Quantity Scroll hermetic compressor x 1 Manufacture Mitsubishi Electric Corporation Starting method Inverter Capacity Cooling 26 to 100 Cooling 24 to 100 Cooling 21 to 100 control Heating 20 to 100...
Page 11 DC control Motor output 0.074+0.074 External static press. Compressor Type x Quantity Scroll hermetic compressor × 1 Manufacture Mitsubishi Electric Corporation Starting method Inverter Capacity Cooling 26 to 100 Cooling 24 to100 Cooling 21 to 100 Heating 20 to 100...
Page 12 DC control Motor output 0.074+0.074 External static press. Compressor Type × Quantity Scroll hermetic compressor x 1 Manufacture Mitsubishi Electric Corporation Starting method Inverter Capacity Cooling 26 to 100 Cooling 24 to 100 Cooling 21 to 100 control Heating 20 to 100...
Page 13: Data
DATA 4-1. SELECTION OF COOLING/HEATING UNITS <Cooling> Design Condition Outdoor Design Dry Bulb Temperature 40ºC 9.0 kW Total Cooling Load Room1 Indoor Design Dry Bulb Temperature 27ºC Indoor Design Wet Bulb Temperature 20ºC 4.0 kW Cooling Load Room2 Indoor Design Dry Bulb Temperature 24ºC Indoor Design Wet Bulb Temperature 18ºC...
Page 14 <Heating> Design Condition Outdoor Design Wet Bulb Temperature 2ºC 10.3 kW Total Heating Load Room1 Indoor Design Dry Bulb Temperature 21ºC 4.8 kW Heating Load Room2 Indoor Design Dry Bulb Temperature 23ºC 5.5 kW Heating Load <Other> Indoor/Outdoor Equivalent Piping Length 100 m Capacity of indoor unit Unit: kW...
Page 15 4-2. CORRECTION BY TEMPERATURE The outdoor units have varied capacity at different designing temperature. Using the nominal cooling/heating capacity value and the ratio below, the capacity can be observed at various temperature. <Cooling> Figure 7 Indoor unit temperature correction To be used to correct indoor unit capacity only Indoor Temperature [°CW.B.] Figure 8 Outdoor unit temperature correction To be used to correct outdoor unit capacity only...
Page 16 <Heating> Figure 9 Indoor unit temperature correction To be used to correct indoor unit capacity only Indoor Temperature [°CD.B.] Figure 10 Outdoor unit temperature correction To be used to correct outdoor unit capacity only 20°C D.B -20.0 -15.0 -10.0 -5.0 10.0 15.0 Outdoor Temperature [°C W.B.]...
Page 17 4-3. STANDARD OPERATION DATA (REFERENCE DATA) PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) Operation PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) Indoor Ambient 27°C/19°C 20°C/— 27°C/19°C 20°C/— 27°C/19°C 20°C/— temperature Outdoor 35°C 7°C/6°C 35°C 7°C/6°C 35°C 7°C/6°C...
Page 18 4-4. STANDARD CAPACITY DIAGRAM Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on "4-1-1. Method for obtaining system cooling and heating capacity". 4-4-1. PUMY-P112VKM4(-BS) PUMY-P112YKM(E)4(-BS) <Cooling>...
Page 19 PUMY-P112VKM 4-4-2. PUMY-P112VKM4(-BS) PUMY-P112YKM(E)4(-BS) <Heating> PUMY-P112VKM4R1(-BS) PUMY-P112YKM(E)4R1(-BS) 16.0 14.0 12.0 10.0 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 20.0 V-Type 15.0 220V 230V 240V 10.0 10.0...
Page 20 4-4-3. PUMY-P125VKM4(-BS) PUMY-P125YKM(E)4(-BS) <Cooling> PUMY-P125VKM4R1(-BS) PUMY-P125YKM(E)4R1(-BS) 18.0 16.0 14.0 12.0 10.0 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 20.0 V-Type 15.0 220V 230V 240V 10.0 10.0 12.0 14.0...
Page 21 4-4-4. PUMY-P125VKM4(-BS) PUMY-P125YKM(E)4(-BS) <Heating> PUMY-P125VKM4R1(-BS) PUMY-P125YKM(E)4R1(-BS) 18.0 16.0 14.0 12.0 10.0 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 10.0 12.0 14.0 16.0 18.0 20.0 Total capacity of indoor units(kW) 20.0 V-Type 15.0 220V 230V 240V 10.0 10.0 12.0 14.0...
Page 22 4-4-5. PUMY-P140VKM4(-BS) PUMY-P140YKM(E)4(-BS) <Cooling> PUMY-P140VKM4R1(-BS) PUMY-P140YKM(E)4R1(-BS) 20.0 18.0 16.0 14.0 12.0 10.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 Total capacity of indoor units(kW) 10.0 12.0 14.0 16.0 18.0 20.0 22.0 Total capacity of indoor units(kW) 25.0 V-Type 20.0 220V 230V 15.0 240V...
Page 23 4-4-6. PUMY-P140VKM4(-BS) PUMY-P140YKM(E)4(-BS) <Heating> PUMY-P140VKM4R1(-BS) PUMY-P140YKM(E)4R1(-BS) 20.0 18.0 16.0 14.0 12.0 10.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 Total capacity of indoor units(kW) 10.0 12.0 14.0 16.0 18.0 20.0 22.0 Total capacity of indoor units(kW) 25.0 V-Type 20.0 220V 230V 15.0 240V...
Page 24 (2) During heating, find the equivalent piping length, and find the capacity ratio corresponding to standard piping length from Figure 14. Then multiply by the heating capacity from Figure 9 and 10 in "4-2. CORRECTION BY TEMPERATURE" to obtain the actual capacity. (1) Capacity Correction Curve Figure 11 PUMY-P112VKM4(-BS) PUMY-P112YKM(E)4(-BS) <Cooling> PUMY-P112VKM4R1(-BS) PUMY-P112YKM(E)4R1(-BS) Total capacity of indoor unit 1.00...
Page 25 Figure 13 PUMY-P140VKM4(-BS) PUMY-P140YKM(E)4(-BS) <Cooling> PUMY-P140VKM4R1(-BS) PUMY-P140YKM(E)4R1(-BS) Total capacity of indoor unit 1.00 0.95 0.90 0.85 0.80 0.75 11.6 0.70 15.5 0.65 20.2 0.60 0.55 0.50 Piping equivalent length (m) Figure 14 PUMY-P112/125/140VKM4(-BS) PUMY-P112/125/140VKM4R1(-BS) <Heating> PUMY-P112/125/140YKM4(-BS) PUMY-P112/125/140YKM4R1(-BS) PUMY-P112/125/140YKME4(-BS) PUMY-P112/125/140YKME4R1(-BS) 1.00 0.95 0.90 0.85...
Page 26 4-6. NOISE CRITERION CURVES PUMY-P125VKM4(-BS) PUMY-P112VKM4(-BS) PUMY-P125VKM4R1(-BS) PUMY-P112VKM4R1(-BS) MODE SPL(dB) LINE SPL(dB) MODE LINE PUMY-P125YKM4(-BS) PUMY-P112YKM4(-BS) COOLING COOLING PUMY-P125YKM4R1(-BS) PUMY-P112YKM4R1(-BS) HEATING HEATING PUMY-P125YKME4(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4R1(-BS) PUMY-P112YKME4R1(-BS) NC-70 NC-70 NC-60 NC-60 NC-50 NC-50 NC-40 NC-40 NC-30 NC-30 APPROXIMATE APPROXIMATE THRESHOLD OF...
Page 27: Outlines And Dimensions
OUTLINES AND DIMENSIONS PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) Unit: mm OCH673C...
Page 28 PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) Unit: mm OCH673C...
Page 29: Wiring Diagram
WIRING DIAGRAM PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) OCH673C...
Page 30 PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) OCH673C...
Page 31 PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) OCH673C...
Page 32: Necessary Conditions For System Construction
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION 7-1. TRANSMISSION SYSTEM SETUP OCH673C...
Page 33 7-2. Special Function Operation and Settings for M-NET Remote Controller (M-NET remote controller cannot be connected with a refrigerant system which includes branch box.) • It is necessary to perform “group settings” and “paired settings” at making group settings of different refrigerant systems (multiple outdoor unit).
Page 34 (2) Address check: Refer to section (1) regarding address entry. a) In making group settings: • Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off). • Locate the indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for 2 seconds.
Page 35 7-3. REFRIGERANT SYSTEM DIAGRAM PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) Thermistor (TH7) Check valve <Ambient> <High pressure> Service port 4-way valve Strainer Refrigerant Gas pipe High pressure Ball valve...
Page 36 7-4. REFRIGERANT SYSTEM DIAGRAM (WHEN USING BRANCH BOX) Condenser/evaporator Room temperature temperature thermistor (TH5 or RT12) thermistor (TH1 or RT11) Check valve Thermistor (TH7) <High pressure> <Ambient> Service port Strainer 4-way valve High pressure Ball valve sensor (63HS) Solenoid Oil separator Check valve valve (SV1) <Low pressure>...
Page 37 ■ Pipe size (Branch box-Indoor unit) For M or S series Indoor unit (kW) Indoor unit type Pipe size (mm) ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø6.35 ø9.52 Liquid ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø9.52 ø12.7 ø15.88 ø15.88 ■...
Page 38 7-5. SYSTEM CONTROL 7-5-1. Example for the System • Example for wiring control cables, wiring method and address setting, permissible lengths, and the constraint items are listed in the standard system with detailed explanation. A. Example of an M-NET remote controller system (address setting is necessary.) Example of wiring control cables Wiring Method and Address Setting a.
Page 39 • Name, Symbol and the Maximum Remote controller Units for Connection Symbol Maximum units for connection Name Outdoor unit — CITY MULTI M-IC Refer to "2-1. SYSTEM CONSTRUCTION". series Indoor unit M-NET remote M-NET RC Maximum 2 M-NET RC for 1 indoor unit, Maximum 12 M-NET RC for 1 OC controller Permissible Lengths Constraint items...
Page 40 B. Example of a group operation system with 2 or more outdoor units and an M-NET remote controller. (Address settings are necessary.) (51) M-IC M-IC M-IC M-IC (01) (02) (05) (06) M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S...
Page 41 • Name, Symbol, and the Maximum Units for Connection [ 500 meters (1.25 mm²) • Longest length via outdoor units: [ 200 m (1.25 mm²) • Longest transmission cable length: L • M-NET Remote controller cable length: R1, R2+R3 [ 10 m (0.5 to 1.25 mm²) If the length exceeds 10 m, use a 1.25 mm²...
Page 42 C. Example of an MA remote controller system (address setting is not necessary.) NOTE: In the case of same group operation, need to set the address that is only main CITY MULTI series indoor unit. Example of wiring control cables Wiring Method and Address Setting a.
Page 43 Permissible Lengths Constraint items Longest transmission cable length: The MA remote L1 + L2 [ 200 m (1.25 mm²) controller and the (00) MA remote controller cable length: M-IC M-IC M-NET remote con- R1, R2 [ 200 m (0.3 to 1.25 mm²) troller cannot be (00) (00)
Page 44 D. Example of a group operation with 2 or more outdoor units and an MA remote controller. (Address settings are necessary.) M-IC M-IC M-IC M-IC (51) (01) (02) (05) (06) TB15 TB15 TB15 TB15 M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S...
Page 45 • Name, Symbol, and the Maximum Units for Connection [ 500 m (1.25 mm² or more) Longest length via outdoor unit (M-NET cable): L and L [ 200 m (1.25 mm² or more) Longest transmission cable length (M-NET cable): L and L and L and L...
Page 46 E. Example of a system using Branch Box and A-Control indoor unit TB3A TB5/TB15 Branch Box A-IC MA-RC (01) (51) TB3B TB5/TB15 M1 M2 S M1 M2 S A-IC MA-RC (02) TB3C TB5/TB15 A-IC MA-RC (03) (01) TB3D A-IC WL-RC (04) TB3E A-IC...
Page 47 • Name, Symbol, and the Maximum Units for Connection [ 500 m (1.25 mm² or more) Longest length via outdoor unit (M-NET cable): L [ 200 m (1.25 mm² or more) Longest transmission cable length (M-NET cable): L [ 25 m (1.5 mm²) Longest transmission cable length (A-Control cable): L Remote controller cable length: m1 [ 200 m (0.3 to 1.25 mm²) TB3A...
Page 48 F. Example of a system using Branch Box, A-Control indoor unit, and CITY MULTI series indoor unit. TB3A TB5/TB15 Branch Box A-IC MA-RC (01) (51) TB3B TB5/TB15 M1 M2 S M1 M2 S A-IC MA-RC (02) TB3C TB5/TB15 A-IC MA-RC (03) TB3D A-IC...
Page 49 • Name, Symbol, and the Maximum Units for Connection [ 500 m (1.25 mm² or more) Longest length via outdoor unit (M-NET cable): L and L7 [ 200 m (1.25 mm² or more) Longest transmission cable length (M-NET cable): L Longest transmission cable length (A-Control cable): L8 [ 25 m (1.5 mm²) Remote controller cable length: m1 [ 200 m (0.3 to 1.25 mm²) TB3A...
Page 50: Troubleshooting
TROUBLESHOOTING 8-1. CHECKPOINTS FOR TEST RUN 8-1-1. Procedures before test run (1) Before test run, make sure that the following work is completed. • Installation related: Make sure that the panel of cassette type and electrical wiring are done. Otherwise electrical functions like auto vane will not operate normally. •...
Page 51 8-1-1-2. Test run for wired remote controller <PAR-31MAA> <PAR-32MAA> MENU RETURN SELECT ON/OFF Function buttons Select "Service" from the Main menu, and press the button. Test run Input maintenance info. Function setting Check Self check Select "Test run" with the F1 or F2 button, and press the button.
Page 52 8-1-2. Countermeasures for Error During Test Run • If a problem occurs during test run, a code number will appear on the remote controller (or LED on the outdoor unit), and the air conditioning system will automatically cease operating. Determine the nature of the abnormality and apply corrective measures. Detected Unit Check Check...
Page 53 Check code Serial communication error 0403 (Ed) Abnormal points and detection methods Causes and checkpoints If serial communication between the outdoor multi controller circuit board Wire breakage or contact failure of connector CN2 or and outdoor power circuit board is defective. Malfunction of communication circuit to power circuit board on outdoor multi controller circuit board Malfunction of communication circuit on outdoor...
Page 54 Check code Compressor temperature trouble 1102 (U2) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints (1) If TH4 falls into following temperature conditions; Malfunction of stop valve Over-heated compressor operation caused by ●exceeds 110 [230°F] continuously for 5 minutes shortage of refrigerant ●exceeds 125 [257°F] Defective thermistor...
Page 55 Check code Compressor temperature trouble 1102 (U2) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Disconnect the thermistor wiring to check the resistance.
Page 56 Check code High pressure trouble 1302 (UE) Chart 1 of 4 Abnormal points and detection methods Causes and checkpoints (1) High pressure abnormality (63H operation) Defective operation of stop valve (not fully open) Clogged or broken pipe If 63H operates(*) during compressor operation. (* 4.15 MPaG [602 PSIG]) Malfunction or locked outdoor fan motor Short-cycle of outdoor unit...
Page 57 Check code High pressure trouble 1302 (UE) Chart 2 of 4 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Is the indoor unit filter clogged? Clean the filter.
Page 58 Check code High pressure trouble 1302 (UE) Chart 3 of 4 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Is the resistance detected? Replace the TH7. Disconnect the indoor LEV wiring to check the resistance.
Page 59 Check code High pressure trouble 1302 (UE) Chart 4 of 4 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Is the resistance detected? Replace the SV1. Is the connector for outdoor multi controller circuit board 63H Reconnect the connector or connect it tightly.
Page 60 Check code Superheat due to low discharge temperature trouble 1500 (U7) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints If the discharge superheat is continuously detected −15 [−27°F](*) or less for Disconnection or loose connection of TH4 5 minutes even though the indoor LEV has minimum open pulse after the Defective holder of TH4 compressor starts operating for 10 minutes.
Page 61 Check code Superheat due to low discharge temperature trouble 1500 (U7) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Is the resistance detected? Replace the indoor LEV.
Page 62 Check code Refrigerant shortage trouble 1501 (U2) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints (1) When all of the following conditions have been satisfied for 15 Defective operation of stop valve (not fully open) consecutive minutes: Defective thermistor 1.
Page 63 Check code Refrigerant shortage trouble 1501 (U2) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Is the resistance detected? Replace the thermistor. Check the 63HS voltage.
Page 64 Check code Closed valve in cooling mode 1501 (U2) Abnormal points and detection methods Causes and checkpoints If stop valve is closed during cooling operation. Outdoor liquid/gas valve is closed. Malfunction of outdoor LEV (LEV1)(blockage) When both of the following temperature conditions have been satisfied for 20 minutes or more during cooling operation.
Page 65 Check code Anti-freeze protection of plate heat exchanger 1503 Freeze protection of branch box or indoor unit (P6) Causes and checkpoints Abnormal points and detection methods The purpose of the check code is to prevent indoor unit from freezing or Wrong piping connection between indoor unit and dew condensation which is caused when a refrigerant keeps flowing into branch box...
Page 66 Check code 4-way valve trouble in heating mode 1508 (EF) Abnormal points and detection methods Causes and checkpoints If 4-way valve does not operate during heating operation. 4-way valve failure Disconnection or failure of 4-way valve coil When any of the following temperature conditions is satisfied for 3 minutes Clogged drain pipe or more during heating operation Disconnection or loose connection of connectors...
Page 67 Check code Compressor current interruption (Locked compressor) 4100 (UF) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints If overcurrent of DC bus or compressor is detected before 30 seconds Closed stop valve Decrease of power supply voltage since the compressor starts operating.
Page 68 Check code Compressor current interruption (Locked compressor) 4100 (UF) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Continued from the previous page. Connect the compressor wiring (U, V and W phase) properly, then turn the power Are they connected properly?
Page 69 Check code Compressor overcurrent interruption 4210 (UP) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints If overcurrent of DC bus or compressor is detected after 30 seconds since Closed outdoor stop valve Decrease of power supply voltage the compressor starts operating.
Page 70 Check code Compressor overcurrent interruption 4210 (UP) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Continued from the previous page. Connect the compressor wiring (U, V and W phase) properly, then turn the power Are they connected properly?
Page 71 Check code Voltage shortage/overvoltage/PAM error/L1open phase/primary current sensor error/power synchronization signal error 4220 (U9) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints If any of following symptoms are detected; Decrease/increase of power supply voltage L1 open-phase (Y model only) ●Decrease of DC bus voltage to 200 V (V model), 350 V (Y model) Primary current sensor failure ●Increase of DC bus voltage to 400 V (V model), 760 V (Y model)
Page 72 Check code Voltage shortage/overvoltage/PAM error/L1open phase/primary 4220 current sensor error/power synchronization signal error (U9) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting The black square (■) indicates a switch position. any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page.
Page 73 Check code Heat sink temperature trouble 4230 (U5) Abnormal points and detection methods Causes and checkpoints Blocked outdoor fan If TH8 detects a temperature outside the specified range during compressor operation. Malfunction of outdoor fan motor Blocked airflow path Thermistor <Heat sink> TH8: Rise of ambient temperature Characteristic defect of thermistor...
Page 74 Check code Power module trouble 4250 (U6) Abnormal points and detection methods Causes and checkpoints If both of the following conditions have been satisfied: Short-circuit caused by looseness or disconnection of compressor wiring 1. Overcurrent of DC bus or compressor is detected during compressor operation.
Page 75 Check code Fan trouble (Outdoor unit) 4400 (U8) Abnormal points and detection methods Causes and checkpoints If no rotational frequency is detected, or detected a value outside the Malfunction of fan motor specified range during fan motor operation. Disconnection of CNF connector Defective outdoor multi controller circuit board ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Page 76 Check code Compressor temperature thermistor (TH4) open/short 5101 (U3) <Detected in outdoor unit> Causes and checkpoints Abnormal points and detection methods If TH4 detects to be open/short. Disconnection or contact failure of connectors (The open/short detection is disabled for 10 minutes after compressor Characteristic defect of thermistor starts, during defrosting operation, or for 10 minutes after returning from Defective outdoor multi controller circuit board...
Page 77 Check code Suction pipe temperature thermistor (TH6) open/short 5102 (U4) <Detected in outdoor unit> Abnormal points and detection methods Causes and checkpoints If TH6 detects to be open/short. Disconnection or contact failure of connectors (The open/short detection is disabled during 10 seconds to 10 minutes Characteristic defect of thermistor after compressor starts, during defrosting operation, or for 10 minutes after Defective outdoor multi controller circuit board...
Page 78 Check code Outdoor liquid pipe temperature thermistor (TH3) open/short 5105 (U4) Abnormal points and detection methods Causes and checkpoints If TH3 detects to be open/short. Disconnection or contact failure of connectors (The open/short detection is disabled during 10 seconds to 10 minutes Characteristic defect of thermistor after compressor starts, during defrosting operation, or for 10 minutes after Defective outdoor multi controller circuit board...
Page 79 Check code Ambient temperature thermistor (TH7) open/short 5106 (U4) Abnormal points and detection methods Causes and checkpoints If TH7 detects to be open/short Disconnection or contact failure of connectors Open: −40 [−40°F] or less Characteristic defect of thermistor Short: 90 [162°F] or more TH7: Thermistor <Ambient>...
Page 80 Check code HIC pipe temperature thermistor (TH2) open/short 5109 (U4) Abnormal points and detection methods Causes and checkpoints If TH2 detects to be open/short. Disconnection or contact failure of connectors Open: −40 [−40°F] or less Characteristic defect of thermistor Short: 90 [162°F] or more TH2: Thermistor <HIC pipe>...
Page 81 Check code Heat sink temperature thermistor(TH8) open/short 5110 (U4) Abnormal points and detection methods Causes and checkpoints If TH8 (Internal thermistor) detects to be open/short. Disconnection or contact failure of connectors P112/125/140V model <Internal thermistor> Characteristic defect of thermistor Open: −35.1 [−31.2°F] or less Defective outdoor multi controller circuit board Short: 170.3 [338.5°F] or more 2P112/125/140Y model...
Page 82 Check code High pressure sensor (63HS) trouble 5201 (F5) Abnormal points and detection methods Causes and checkpoints When the detected pressure in the high pressure sensor is 1kgf/F or Defective high pressure sensor less during operation, the compressor stops operation and enters into Decrease of internal pressure caused by gas leakage an anti-restart mode for 3 minutes.
Page 83 Check code Low pressure sensor (63LS) trouble 5202 (F3) Abnormal points and detection methods Causes and checkpoints When the detected pressure in the low pressure sensor is −2.3kgf/F Defective low pressure sensor or less, or 23.1kgf/F or more during operation, the compressor stops Decrease of internal pressure caused by gas operation with a check code <5202>.
Page 84 Check code Primary current error 5300 (UH) Abnormal points and detection methods Causes and checkpoints If any of the following conditions is detected: Decrease/trouble of power supply voltage 1 Primary current sensor detects any of the following conditions (single Disconnection of compressor wiring phase unit only): Current sensor trouble on outdoor power circuit Ambient...
Page 85 Check code Duplex address error 6600 (A0) Abnormal points and detection methods Causes and checkpoints If 2 or more units with the same address exist. There are 2 units or more with the same address in their controller among outdoor unit, indoor unit, Fresh Master, Lossnay or remote controller Noise interference on indoor/outdoor connectors ●Diagnosis of defects...
Page 86 Check code Transmission processor hardware error 6602 (A2) Abnormal points and detection methods Causes and checkpoints If the transmission line shows "1" although the transmission processor A transmitting data collision occurred because of a wiring work or polarity change has performed while transmitted "0".
Page 87 Check code Transmission bus BUSY error 6603 (A3) Abnormal points and detection methods Causes and checkpoints An abnormality when no transmission status caused by transmitting The transmission processor is unable to transmit due data collision continues for 8 to 10 minutes. to a short-cycle voltage such as noise is mixed on An abnormality when data cannot be output on the transmission line the transmission line.
Page 88 Check code Signal communication error with transmission processor 6606 (A6) Abnormal points and detection methods Causes and checkpoints If the data of unit/transmission processor were not normally transmitted. Accidental disturbance such as noise or lightning If the address transmission from the unit processor was not normally surge Hardware malfunction of transmission processor transmitted.
Page 89 Check code No ACK error 6607 (A7) Chart 1 of 4 Abnormal points and detection methods Causes and checkpoints Represents a common error detection The previous address unit does not exist since An abnormality detected by the sending side controller when receiving the address switch was changed while in electric no ACK from the receiving side, though signal was once sent.
Page 90 Check code No ACK error 6607 (A7) Chart 2 of 4 Abnormal points and detection methods Causes and checkpoints While the indoor unit is operating with multi The cause of displayed address and attribute is on the Fresh Master side refrigerant system Fresh Master, an abnormality An abnormality detected by the indoor unit if receiving no ACK when is detected when the indoor unit transmits signal...
Page 91 Check code No ACK error 6607 (A7) Chart 3 of 4 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Procedure 1: Turn the power OFF of indoor/outdoor unit, Fresh Master, Lossnay and remote controller simultaneously for 2 minutes or more, then turn the power back ON.
Page 92 Check code No ACK error 6607 (A7) Chart 4 of 4 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy Continued from the previous page. Apply the correct kind of transmission line, Is the correct kind of transmission then perform the procedure 1.
Page 93 Check code No response frame error 6608 (A8) Abnormal points and detection methods Causes and checkpoints If receiving no response command while already received ACK. Continuous failure of transmission due to noise, etc The sending side searches the error in 30 seconds interval for 6 times Decline of transmission voltage/signal caused by continuously.
Page 94 Check code MA communication receive error 6831, 6834 (E0/E4) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints Contact failure of remote controller wirings Detected in remote controller or indoor unit: Irregular Wiring When the main or sub remote controller cannot receive signal from (A wiring length, number of connecting remote indoor unit which has the "0"...
Page 95 Check code MA communication receive error 6831, 6834 (E3/E5) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards Diagnosis Remedy Continued from the previous page. Refer to the chapter "Electrical Work".
Page 96 Check code MA communication send error 6832 6833 (EF) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints Detected in remote controller or indoor unit. There are 2 remote controllers set as main. Malfunction of remote controller sending/receiving circuit Malfunction of sending/receiving circuit on indoor controller board...
Page 97 Check code MA communication send error 6832 6833 (EF) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards Diagnosis Remedy Continued from the previous page. Refer to the chapter "Electrical Work".
Page 98 Check code Total capacity error 7100 (EF) Abnormal points and detection methods Causes and checkpoints When the total capacity of connected indoor units exceeds the specified The total capacity of connected indoor units capacity (130% of the outdoor unit capacity), a check code <7100> is exceeds the specified capacity.
Page 99 Check code Capacity code error 7101 (EF) Abnormal points and detection methods Causes and checkpoints When a connected indoor unit is incompatible, a check code <7101> is The model name of connected indoor unit (model code) displayed. is read as incompatible. The connectable indoor units are: ·...
Page 100 Check code Connecting excessive number of units 7102 and branch boxes (EF) Abnormal points and detection methods Causes and checkpoints When the connected indoor unit exceeds the limit, a check code <7102> is Connecting more indoor units and branch boxes than displayed.
Page 101 Check code Address setting error 7105 (EF) Chart 1 of 2 Abnormal points and detection methods Causes and checkpoints The address setting of connected unit is wrong. There is a unit without correct address setting in the range specified in "7-5. SYSTEM CONTROL". ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards.
Page 102 Check code Address setting error 7105 (EF) Chart 2 of 2 ●Diagnosis of defects Make sure to turn the power OFF before connecting/disconnecting any connectors, or replacing boards. Diagnosis Remedy <M-NET RC (main)> Check whether the M-NET RC (main) address is set in 000, or in the range of 101 to 150.
Page 103 Check code Incompatible unit combination error 7130 (EF) Abnormal points and detection methods Causes and checkpoints When the connected indoor unit is not compatible with the outdoor unit, Connecting indoor unit(s) which is not authorized to the outdoor unit detects the error at startup. connect to the outdoor unit.
Page 104 8-2. REMOTE CONTROLLER DIAGNOSIS · For M-NET remote controller system If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below. 1 F irst, check that the power-on indicator is lit. If the correct voltage (12 V DC) is not supplied to the remote controller, the indicator will not light.
Page 105 · For MA remote controller system Select "Service" from the Main menu, and press the button. Maintenance password Remote controller check Function setting Select "Remote controller check" with the F1 or F2 button, and press button. Select "Remote controller check" from the Service menu, and press Remote controller check button to start the remote controller check and see the check re- sults.
Page 106 8-3. REMOTE CONTROLLER TROUBLE 1Hr. CENTRALLY CONTROLLED ON OFF °C CLOCK CHECK FILTER CHECK MODE °C TEST RUN STAND BY ERROR CODE NOT AVAILABLE FUNCTION DEFROST Indicator “ ” appears when power is supplied. TEMP. ON/OFF FILTER CHECK TEST TIMER SET (M-NET Remote controller) (1) For M-NET remote controller systems Symptom or inspection code...
Page 107 8-4. THE FOLLOWING SYMPTOM DO NOT REPRESENT TROUBLE (EMERGENCY) Symptom Display of remote controller CAUSE "Cooling (Heating)" blinks Even the cooling (heating) The indoor unit cannot cool (Heat) if other indoor units are operation selection button heating (Cooling). is pressed, the indoor unit cannot be operated.
Page 108 8-5. INTERNAL SWITCH FUNCTION TABLE PUMY-P112/125/140VKM4(-BS) PUMY-P112/125/140VKM4R1(-BS) PUMY-P112/125/140YKM4(-BS) PUMY-P112/125/140YKM4R1(-BS) PUMY-P112/125/140YKME4(-BS) PUMY-P112/125/140YKME4R1(-BS) ■ The black square ( ) indicates a switch position. OCH673C...
Page 109 ■ The black square ( ) indicates a switch position. OCH673C...
Page 110 8-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR State (CN51) E Lamp power supply A Distant control board B Relay circuit F Procure locally C External output G Max. 10m CN51 adapter (PAC-SA88HA-E) D Outdoor unit control board : Error display lamp : Compressor operation lamp X, Y: Relay (Coil standard of 0.9W or less for 12 V DC) X, Y: Relay (1 mA DC) Auto changeover (CN3N)
Page 111 8-7. HOW TO CHECK THE PARTS PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) Checkpoints Parts name Disconnect the connector then measure the resistance with a tester. Thermistor (TH2) <HIC pipe>...
Page 112 Check method of DC fan motor (fan motor/outdoor multi controller circuit board) 1 Notes · High voltage is applied to the connector (CNF1,2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1,2) for the motor with the power supply on. (It causes trouble of the outdoor multi controller circuit board and fan motor.) 2 Self check Symptom: The outdoor fan cannot rotate.
Page 113 8-8. HOW TO CHECK THE COMPONENTS <Thermistor feature chart> Low temperature thermistors • Thermistor <HIC pipe> (TH2) • Thermistor <Outdoor liquid pipe> (TH3) • Thermistor <Suction pipe> (TH6) • Thermistor <Ambient> (TH7) Thermistor R0 = 15 kΩ ± 3 % B constant = 3480 ±...
Page 114 <HIGH PRESSURE SENSOR> • Comparing the High Pressure Sensor Measurement and Gauge Pressure By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the high pressure sensor appears on the LED1 on the control board. The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
Page 115 <LOW PRESSURE SENSOR> • Comparing the Low Pressure Sensor Measurement and Gauge Pressure By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the low pressure sensor appears on the LED1 on the control board. The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
Page 116 8-9. TEST POINT DIAGRAM Outdoor multi controller circuit board PUMY-P112VKM4(-BS) PUMY-P125VKM4(-BS) PUMY-P140VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4R1(-BS) PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4(-BS)R1 PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) <CAUTION> TEST POINT 1 is high voltage. CN51 Pump down External signal Model selection...
Page 117 Outdoor power circuit board Brief Check of POWER MODULE If they are short-circuited, it means that they are broken. PUMY-P112VKM4(-BS) Measure the resistance in the following points (connectors, etc.). 1. Check of POWER MODULE PUMY-P112VKM4R1(-BS) 1 Check of DIODE circuit...
Page 118 Outdoor power circuit board Brief Check of POWER MODULE If they are short-circuited, it means that they are broken. Measure the resistance in the following points (connectors, etc.). 1. Check of DIODE MODULE PUMY-P112YKM4(-BS) L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1 PUMY-P112YKM4R1(-BS) 2.
Page 119 Outdoor power circuit board Brief Check of POWER MODULE If they are short-circuited, it means that they are broken. Measure the resistance in the following points (connectors, etc.). 1. Check of DIODE MODULE PUMY-P112YKME4(-BS) L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1 PUMY-P112YKME4R1(-BS) 2.
Page 120 M-NET power circuit board PUMY-P112VKM4(-BS) PUMY-P112YKM4(-BS) PUMY-P112YKME4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P112YKM4R1(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125VKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P125YKME4(-BS) PUMY-P125VKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P125YKME4(-BS)R1 PUMY-P140VKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P140YKME4(-BS) PUMY-P140VKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P140YKME4R1(-BS) Connect to the outdoor multi controller circuit board (CN102) 1–2: 24–30 V DC 3–4: 24–30 V DC Connect to...
Page 121 Outdoor noise filter circuit board PUMY-P112YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4(-BS) PUMY-P140YKM4R1(-BS) CNCT Primary current Connect to the outdoor power circuit board (CN5) Connect to the elec- trical parts box LO1, LO2, LO3 POWER LO3 POWER Connect to the elec- SUPPLY trical parts box LO1-LO2/LO2- LO1-LO2/LO2-...
Page 122 Outdoor noise filter circuit board PUMY-P112YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4(-BS) PUMY-P140YKME4R1(-BS) CNCT Primary current Connect to the outdoor power circuit board (CN5) Connect to the elec- trical parts box Connect to the elec- trical parts box LO1, LO2, LO3, NO LO1, LO2, LO3, NO POWER SUPPLY LO1-LO2/LO2-LO3/LO3-LO1 :...
Page 123 Outdoor converter circuit board PUMY-P112YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4(-BS) PUMY-P140YKME4R1(-BS) L1-A1 L1-IN, N-IN CK-OU Connect to the ACL1 Connect to the noise filter Connect to the CK capacitor circuit board (LO1, NO) Connect to the outdoor power circuit board (CN7) L1-A2, L2-A2, L3-A2 L1-A2, L2-A2, L3-A2 L1-OU, L2-OU, L3-OU...
Page 124 8-10. OUTDOOR UNIT INFORMATION DISPLAY SW:setting 0..OFF 1..ON OCH673C...
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Page 132: Electrical Wiring
ELECTRICAL WIRING This chapter provides an introduction to electrical wiring for CITY MULTI series, together with notes concerning power wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter. 9-1. OVERVIEW OF POWER WIRING (1) Use a separate power supply for the outdoor unit and indoor unit. (2) Bear in mind ambient conditions (ambient temperature, direct sunlight, rain water, etc.) when proceeding with the wiring and connections.
Page 133 <When power is supplied separately> PUMY-P•VKM4 series ～ /N 220-230-240 V, 50 Hz ～ /N 220-230-240 V, 50 Hz ～ /N 220 V, 60 Hz ～ /N 220 V, 60 Hz S1/S2/S3 S1/S2/S3 S1/S2/S3 S1/S2/S3 PUMY-P•YKM(E)4 series S1/S2/S3 S1/S2/S3 Grounded A Switch (Breakers for Wiring and Current Leakage) 3N～380-400-415 V, 50Hz L1/L2/L3/N...
Page 134 9-2-2. Cross section area of Wire for Main Power and ON/OFF capacities <Outdoor unit> <When power is supplied to outdoor unit and branch box separately> Minimum Wire Cross-sectional Power Supply Breaker for Wiring * Breaker for Current Leakage area (mm²) Model Main Cable Branch...
Page 135 9-3. DESIGN FOR CONTROL WIRING Please note that the types and numbers of control wires needed by CITY MULTI series depend on the remote controllers and whether they are linked with the system or not. 9-3-1. Selection number of control wires M-NET remote controller Remote controller used in system control operations •...
Page 136 9-5. SYSTEM SWITCH SETTING In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of CITY MULTI series, each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and remote controller must be set using their settings switches.
Page 137 9-7. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY The electrical characteristics of connected indoor unit system for air conditioning systems, including CITY MULTI series, depend on the arrangement of the indoor and outdoor units. First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical characteristics before applying for a capacity agreement with the local electric power company.
Page 138: Refrigerant Piping Tasks
REFRIGERANT PIPING TASKS 10-1. REFRIGERANT PIPING SYSTEM Outdoor Unit First Branch Indoor unit Line-Branch Method Connection Examples (Connecting to 4 Indoor Units) A+B+C+a+b+c+d [ 300 m Total Piping Length A+B+C+d [ 150 m Permissible Farthest Piping Length Length B+C+d [ 30 m Farthest Piping Length After First Branch The outdoor unit is upper: 50 meters or less...
Page 139 Outdoor Unit First Branch Indoor unit Header-Branch Method Connection Examples (Connecting to 4 Indoor Units) A+a+b+c+d [ 300 m Total Piping Length A+d [ 150 m Permissible Farthest Piping Length Length Farthest Piping Length d is 30 meters or less After First Branch The outdoor unit is upper: 50 meters or less High/Low Difference in...
Page 140 Note: Pipe re-branching after the header branching is not possible. Method of Combined Branching of Lines and Headers Connection Examples (Connecting to 5 Indoor Units) Outdoor unit First branching (branching joint) Branching joint Indoor unit Branching header Blind caps Total Piping Length A+B+C+a+b+c+d+e is 300 meters or less Permissible Farthest Piping Length...
Page 141 10-2. REFRIGERANT PIPING SYSTEM (WHEN USING BRANCH BOX) AOutdoor unit BBranching joint CBranch box DIndoor unit Branch box Method Connection Examples (Connecting to 8 Indoor Units) A + B + C + a + b + c + d + e + f + g + h [ 150 m Total piping length A + C + h [ 80 m Farthest piping length (L)
Page 142 A Outdoor Unit B First joint C Branch header (CMY) D Branch box E CITY MULTI Indoor unit Mixed Method F M, S, P series Indoor unit Connection Examples (Connecting to 1 Branch box) A+B+C+D+E+a+b+c+d+e+f+g+h+i+j [ 300 m Total piping length A+E+a or A+B+C+e [ 85 m Farthest piping length (L1) A+B+C+D+j [ 80 m...
Page 143 A Outdoor Unit B First joint C Branch header (CMY) D Branch box E CITY MULTI Indoor unit F M, S, P series Indoor unit Mixed Method Connection Examples (Connecting to 2 Branch boxes) A+B+C+D+E+a+b+c+d+e+f+g+h+i+j+k [ 240 m Total piping length A+E+a [ 85 m Farthest piping length (L1) A+B+C+k [ 80 m...
Page 144 10-3. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE 10-3-1. Introduction R410A refrigerant of this air conditioner is non-toxic and non-flammable but leaking of large amount from an indoor unit into the room where the unit is installed may be deleterious. To prevent possible injury, the rooms should be large enough to keep the R410A concentration specified by ISO 5149-1 as follows.
Page 145: Disassembly Procedure
DISASSEMBLY PROCEDURE PUMY-P112VKM4(-BS) PUMY-P112VKM4R1(-BS) PUMY-P125VKM4(-BS) PUMY-P125VKM4R1(-BS) PUMY-P140VKM4(-BS) PUMY-P140VKM4R1(-BS) Note: Turn OFF the power supply before disassembly. : Indicates the visible parts in the photos/fi gures. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the service panel and top panel Top panel fixing screws...
Page 146 From the previous page. OPERATING PROCEDURE PHOTOS/FIGURES (6) Remove 2 electrical parts box fixing screws (4 × 10) and Electrical parts box Photo 5 detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
Page 147 OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the thermistor <Outdoor liquid pipe> (TH3) and Photo 9 thermistor <Compressor> (TH4), thermistor <HIC pipe> (TH2) (1) Remove the service panel. (See Photo 1) (2) Disconnect the connectors, TH3 (white) and TH4 (white), TH2 (black) on the outdoor multi controller circuit board in the electrical parts box.
Page 148 OPERATING PROCEDURE PHOTOS/FIGURES 9. Removing bypass valve coil (SV1) and bypass valve Photo 11 (1) Remove the service panel. (See Photo 1) Linear expansion valve Linear coil (LEV-B) coil (LEV-B) (2) Remove the top panel. (See Photo 1) expansion valve (3) Remove the cover panel (front).
Page 149 OPERATING PROCEDURE PHOTOS/FIGURES 13. Removing the compressor (MC) Photo 13 (1) Remove the service panel. (See Photo 1) Valve bed fi xing screw fi xing screw (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 12) and Valve Valve bed fi xing...
Page 150 PUMY-P112YKM4(-BS) PUMY-P125YKM4(-BS) PUMY-P140YKM4(-BS) PUMY-P112YKM4R1(-BS) PUMY-P125YKM4R1(-BS) PUMY-P140YKM4R1(-BS) PUMY-P112YKME4(-BS) PUMY-P125YKME4(-BS) PUMY-P140YKME4(-BS) PUMY-P112YKME4R1(-BS) PUMY-P125YKME4R1(-BS) PUMY-P140YKME4R1(-BS) Note: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES Top panel fi xing screws Top panel fi xing screws Top panel fi xing screws Top panel fi xing screws 1.
Page 151 From the previous page. OPERATING PROCEDURE PHOTOS/FIGURES (6) Remove 2 electrical parts box fixing screws (4 × Electrical parts box Photo 5 10) and detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks Hook on the left and 1 hook on the right.
Page 152 OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the thermistor <Outdoor liquid pipe> (TH3) and Photo 9 thermistor <Compressor> (TH4), thermistor <HIC pipe> (TH2) (1) Remove the service panel. (See Photo 1) (2) Disconnect the connectors, TH3 (white) and TH4 (white), TH2 (black) on the outdoor multi controller circuit board in the electrical parts box.
Page 153 OPERATING PROCEDURE PHOTOS/FIGURES 9. Removing bypass valve coil (SV1) and bypass valve Photo 11 Linear expansion valve (1) Remove the service panel. (See Photo 1) coil (LEV-B) (2) Remove the top panel. (See Photo 1) (3) Remove the cover panel (front). (Refer to procedure 8(5)) Linear High pressure (4) Remove the cover panel (rear).
Page 154 OPERATING PROCEDURE PHOTOS/FIGURES Photo 13: YKM4 model 13. Removing the reactor (DCL) (1) Remove the service panel. (See Photo 1) (2) Disconnect the lead wires from the reactor. (3) Remove the 4 screws, that fix the reactor box. 4-way valve Reactor box (See Photo 13 or Figure 1) (4) Remove the reactor box.
Page 155 OPERATING PROCEDURE PHOTOS/FIGURES 14. Removing the compressor (MC) Photo 14 Valve bed (1) Remove the service panel. (See Photo 1) Valve bed (2) Remove the top panel. (See Photo 1) fi xing screw fi xing screw (3) Remove 2 front cover panel fixing screws (5 × 12) and Valve Valve remove the front cover panel.
Page 156 HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN cCopyright 2017 MITSUBISHI ELECTRIC CORPORATION Issued:Jun. 2019 No. OCH673 REVISED EDITION-C Issued:May 2018 No. OCH673 REVISED EDITION-B Issued:Feb.2018 No. OCH673 REVISED EDITION-A Published: Nov.2017 No.OCH673 Specifications are subject to change without notice.

Mitsubishi Electric PUMY-P112VKM4 Technical & Service Manual

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