Ozone Solutions TG Series Installation & Operation Manual

Ozone Solutions TG Series Installation & Operation Manual

Water cooled ozone generator
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TG SERIES
WATER COOLED OZONE GENERATOR
MODEL: TG-75, TG-150, TG-300, TG-450, TG-600
INSTALLATION & OPERATIONS MANUAL
451 Black Forest Road
/
Hull, Iowa 51239 USA
P 712.439.6880
/
F 712.439.6733

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Summary of Contents for Ozone Solutions TG Series

  • Page 1 TG SERIES WATER COOLED OZONE GENERATOR MODEL: TG-75, TG-150, TG-300, TG-450, TG-600 INSTALLATION & OPERATIONS MANUAL 451 Black Forest Road Hull, Iowa 51239 USA P 712.439.6880 F 712.439.6733...
  • Page 3: Table Of Contents

    Start Up ................7 SECTION 4 HMI Main Screen ............7 HMI Alarm Screen ............8 HMI Alarm History Screen ..........8 HMI Setpoint Screen ............8 IMPORTANT SAFETY INSTRUCTIONS, READ AND FOLLOW ALL INSTRUCTIONS. Read this manual completely before attempting installation. SAVE THESE INSTRUCTIONS. TG SERIES...
  • Page 4: Safety Precautions

    Failure to do so could result in the pressurized corona cell. The electronics of the TG series discharge of ozone into an undesired space. automatically compensate for the varying pressure to maximize the ozone output.
  • Page 5: Component Diagram

    3/8” FNPT 1/2” FNPT 1/2” FNPT 1/2” FNPT Cooling Required (BTU) 2,000 4,100 8,200 12,300 16,600 Cooling Water (GPM @ 70F or 0.75 cooler) Size (inches; D,W,H) 11x24x24 13x24x24 17x24x30 17x30x36 17x36x42 Weight (lbs) *Single phase AC power TG SERIES...
  • Page 6: Available Options

    AVAILABLE OPTIONS VENTILLATION Approximately three air changes per hour is the Optional Description recommended ventillation for the TG series of ozone Accessories generators. Proper ventillation will ensure the machine Flow meter 0-10 LPM, 0-20 LPM, or high remains cool, and can help prevent the accumulation accuracy 0-10 LPM flow meter of ozone in the event of a leak.
  • Page 7: Start Up

    2. Start/Stop Button - Used to start or stop the this level, the ozone generator will shut down. This machine. When “STOP” is activated, oxygen will MUST be set at a minimum of 5 PSI continue to flow 3. Measured Oxygen Pressure TG SERIES...
  • Page 8: Hmi Alarm Screen

    (1) year after date of sale to the original purchaser. There are no serviceable parts inside the TG Series. If any part fails to operate or other problems arise call Some products may have a specific warranty period Ozone Solutions for service and repair.
  • Page 9: Contact Information

    Solutions or by an authorized dealer. Ozone Solutions reserves the right to make changes in its products without notice. Because of this, Ozone Solutions is not obligated to replace warranty defective part (s) and/or product with the same original part or product.
  • Page 10: Appendix A - Cad Drawing

    APPENDIX A - CAD DRAWING TG SERIES...
  • Page 11: Appendix B - Corrected Flow Chart

    APPENDIX B - CORRECTED FLOW CHART TG SERIES...
  • Page 12: Appendix C - Performance Charts

    APPENDIX C - PERFORMANCE CHARTS OZONE GENERATOR PERFORMANCE TEST TG SERIES OZONE GENERATORS Ozone Concentration (% by weight) Ozone Production (g/hr) Ozone Flow (lpm) TG-75 TG-75 5.00 9.50 40.76 7.50 8.20 52.77 10.00 6.90 59.20 15.00 5.80 74.65 20.00 5.00 85.80...
  • Page 13 OZONE GENERATOR PERFORMANCE TEST TG SERIES OZONE GENERATORS Ozone Concentration (% by weight) Ozone Production (g/hr) Ozone Flow (lpm) TG-150 TG-150 6.50 9.10 50.75 10.00 8.20 70.36 20.00 6.90 118.40 30.00 5.80 149.29 40.00 5.00 171.60 OZONE CONCENTRATION 10.00 8.00 6.00...
  • Page 14 OZONE GENERATOR PERFORMANCE TEST TG SERIES OZONE GENERATORS Ozone Concentration (% by weight) Ozone Production (g/hr) Ozone Flow (lpm) TG-300 TG-300 10.00 11.00 94.38 20.00 9.90 169.88 40.00 8.50 291.72 50.00 7.50 321.75 60.00 6.50 334.62 80.00 5.00 343.20 OZONE CONCENTRATION 12.00...
  • Page 15 OZONE GENERATOR PERFORMANCE TEST TG SERIES OZONE GENERATORS Ozone Concentration (% by weight) Ozone Production (g/hr) Ozone Flow (lpm) TG-450 TG-450 30.00 8.20 211.07 60.00 6.90 355.21 90.00 5.80 447.88 120.00 5.00 514.80 150.00 4.20 540.54 OZONE CONCENTRATION 9.00 8.00 7.00...
  • Page 16 OZONE GENERATOR PERFORMANCE TEST TG SERIES OZONE GENERATORS Ozone Concentration (% by weight) Ozone Production (g/hr) Ozone Flow (lpm) TG-600 TG-600 40.00 8.20 281.42 80.00 6.90 473.62 120.00 5.80 597.17 160.00 5.00 686.40 200.00 4.20 720.72 OZONE CONCENTRATION 9.00 8.00 7.00...
  • Page 17: Appendix D - Safety Data Sheet

    APPENDIX D - SAFETY DATA SHEET TG SERIES...
  • Page 18 OZONE SOLUTIONS This page left blank for booklet printing purposes. TG SERIES...
  • Page 19 INSTALLATION & OPERATIONS MANUAL This page left blank for booklet printing purposes. TG SERIES...
  • Page 20 Hull, Iowa 51239 USA P 712.439.6880 F 712.439.6733 E sales@ozonesolutions.com www.ozonesolutions.com © 2018, Ozone Solutions. All Rights Reserved. Ozone Solutions is a registered trademark. This publication may not be reproduced in part or whole without written permission of Ozone Solutions.

This manual is also suitable for:

Tg-75Tg-150Tg-300Tg-450Tg-600

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