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Summary of Contents for Mackworth M180
- Page 1 M180 Mobile Hoist This document includes Fixed and Folding variants Service Manual Doc No. 995068 Revision of document: A Rev Date: 26.04.2021...
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Page 2: Table Of Contents
9.10 – Leg – (LH Leg and RH Leg) ............................28 9.11 – Carry Bar................................... 29 9.12 – Base ..................................31 9.12.1 – M180 Fixed Mast – Base Removal ........................31 9.12.2 – M180 Folding Mast – Base Removal ........................ 32 9.13 – Boom ..................................34 9.14 –... -
Page 3: Introduction
This Manual will explain how to carry out interim servicing and parts replacement on the Mackworth M180 Mobile Hoist safely and effectively. This document is divided into sections to help a Service Engineer find the correct information. Each section will show in a step by step fashion the correct way to disassemble and assemble the Hoist. -
Page 4: Servicing
3.0 – Servicing To be completed by Approved Service Engineer Maintenance should be completed by an approved service engineer every 6 months to ensure the products required standard is maintained. The service history of the product should be documented each service. When Servicing the Hoist, ensure to fill out the Service Log which is located in the back of the User Manual. -
Page 5: Test Procedure
Carry Bar: Check that the Carry Bar is able to swivel 360 degrees with ease. This should be done with and without load. Inspect the Carry Bar wear washer, if thickness is below 0.5mm, replace the washer. Inspect the functionality of the Spring Clips, ensure they return to position once operated, they should be touching the inside of the Carry Bar. -
Page 6: Tools, Equipment And Lubricants Required For Servicing
5.0 – Tools, Equipment and Lubricants Required for Servicing When carrying out work on the Mackworth M180 Mobile Hoist you will require the following: Tools Required 3mm Allen Key 4mm Allen Key x2 5mm Allen Key x2 6mm Allen Key... -
Page 7: Decommissioning
6.0 – Decommissioning When the Hoist has completed its life cycle and can no longer perform to its intended use safely the Hoist must be decommissioned by an approved Service Engineer. The following specifies the importance of correct disposal procedure including local laws and being environmentally friendly. Please observe the local laws on recycling and respect the current laws for disposal within the community the device is being used within. -
Page 8: Spare Parts List
Rear Castor Kit (Pair) 107190 Mackworth M180 Base Assembly 107935 Mackworth M180 Boom Assembly 107907 Mackworth Carry Bar Assembly 107187 Mackworth M180 (Fixed) Mast Assembly 107181 Mackworth M180 (Folding) Mast Assembly 510005 Battery Pack (2.9 Ah Lead Acid) 510091 Mains Snap Lead 510092... -
Page 9: Troubleshooting
Servicing. If the fault is not found and/or the solutions do not correct the problem, contact your local Mackworth authorized dealer immediately – contact details are provided on the last page of this manual. 8.1 - Hoist doesn’t turn on Operate the handset to determine if the hoist powers up. -
Page 10: Hoist Doesn't Charge
8.2 - Hoist doesn’t charge Connect the Hoist charging lead from the Hoist to the Wall Socket. (Ensuring that the lead is connected properly) to determine if the Hoist charges. If the control box LED does not illuminate a steady orange, follow the Troubleshooting Guide below. Troubleshooting Guide 1. -
Page 11: Hoist Doesn't Lift Load Correctly - Stop/Start Action
Action Guide 1. Remove the Hoist from charge. 2. Connect the Lift Actuator Cable correctly. See section 9.2.2 for guidance. 3. Replace the Cable. See Section 9.2.2 for guidance. 4. Replace the Lift Actuator. See Section 9.5 for guidance. 5. Replace the Control Box. See section 9.3 for guidance 6. -
Page 12: Hoist Has Power But Does Not Respond To Handset Commands
8.7 - Hoist has Power but does not respond to Handset commands Attempt to raise/lower Carry Bar and Open/Close Legs with the handset but hoist does not respond. There is Power as the LED indicates when the Hoist charges. Troubleshooting Guide 1. -
Page 13: Servicing - Removal And Replacement
The step by step process is to be followed in sequence to perform a successful service on the Hoist. Unless stated otherwise, all images refer to a Mackworth M180. NOTE: Before carrying out any work on a Mackworth M180 Hoists, remember to remove the charger lead and remove any external power source. -
Page 14: Cables
9.2 – Cables In this section it will explain the correct procedure on removing/ refitting the Cables for servicing procedures or replacement. 9.2.1 – Cables - Handset Removal Step 1 – Remove the Handset connecter from the Control Box by pulling downward out of the Port. -
Page 15: Cable - Lift Actuator
9.2.2 – Cable – Lift Actuator Removal Step 1 – Remove the Jack End of the Cable which ports the Control Box by pulling downward. (This is the middle Control Box Port as shown in the image). Step 2 – Pull the cable outward away from the Actuator Cable Jack to remove. Step 3 - Remove the cable from any clips that are routing it along the Hoist. -
Page 16: Cable - Charger
9.2.3 – Cable – Charger Removal Step 1 – Where Applicable, turn the charger off at the wall plug and remove. Step 2 – Detach the Charger lead from the snap lead by pulling them apart as shown. Step 3 – Detach the snap Lead from its latch circled in the image below and pull the lead connecter from the Control Box as arrowed. -
Page 17: Control Box
9.3 – Control Box In this section it will explain the correct procedure on removing and reinstalling the Control Box for servicing procedures or replacement. Removal Step 1 – Remove Battery from the Hoist. (Refer to section 9.1) Step 2 – Remove all the Cabling/leads from the Control Box. (Refer to section 9.2) Step 3 –... -
Page 18: Attachment Bracket
9.4 – Attachment Bracket In this section it will explain the correct procedure on removing and reinstalling the Attachment Bracket for servicing procedures or replacement. Removal Step 1 – Remove the Battery (refer to section 9.1) Step 2 – Remove the Cables/Leads from the Control Box (refer to section 9.2) Step 3 –... -
Page 19: Lift Actuator
9.5 – Lift Actuator In this section it will explain the correct procedure on removing and reinstalling the Lift Actuator for servicing procedures or replacement. Removal Step 1 – Remove the Lift Actuator Cable. (See section 9.2.2) Step 2 – Circled in the image below are the Pins to be removed to release the Actuator. Step 3 –... - Page 20 Step 4 – Pull the Pin out from the top fixing to release the top end of the Actuator. Once this pin has been removed, the boom will need manual support to disallow it from falling. Step 5 – Using two 4mm Allen Keys, remove one of the screws from the pin at the bottom end fixing point.
- Page 21 Step 7: The Actuator can now be removed from the Hoist. Slowly lower the Boom until it rests against the Mast. Refitting / Replacement Step 8- Refitting is a reversal of the removal process noting the following point: A) Ensure the Actuator is fitted in the correct orientation. With the LIANK Specification label facing towards the rear castors of the Hoist.
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Page 22: Leg Rod Assembly
9.6 – Leg Rod Assembly Within this section it will explain the correct procedure on removing and reinstalling the Leg Rod Assembly for servicing procedures or replacement. Removal Step 1 – Place the Hoist in its side for easier service – Gently rest the Hoist on its side to avoid damage such as paint scratching. -
Page 23: Manual Leg Opener
9.7 – Manual Leg Opener Within this section it will explain the correct procedure on removing and reinstalling the Manual Leg Rods for servicing procedures or replacement. Removal Step 1 – Place the Hoist on its side for easier service – Gently rest the Hoist on its side to avoid damage such as paint scratching. - Page 24 Step 6 – Ensure the shoulder washer on the inner side of the lever plate is not lost and remains inserted into the Lever Plate. Step 7 – To remove the Leg Pivot Plate, remove the bolt fixing it in place using an 8mm Allen Key.
- Page 25 Refitting / Replacement Step 10 - Refitting is a reversal of the removal process noting the following points. A) Align the Pivot Plate as shown, with the longer end facing towards the rear castors. B) Ensure the Order is correct for the following parts when fitting the Pivot Plate. White Washer, Leg Pivot Plate, White Washer, Black Washer, Spacer and Bolt.
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Page 26: Front Castor
9.8 - Front Castor Within this section it will explain the correct procedure on removing and reinstalling the Front Castor for servicing procedures or replacement. Removal Step 1 - Place the Hoist on its side for easier service – Gently rest the Hoist on its side to avoid damage such as paint scratching. -
Page 27: Rear Castor
9.9 – Rear Castor Within this section it will explain the correct procedure on removing and reinstalling the Rear Castor for servicing procedures or replacement. Removal Step 1 - Place the Hoist on its side for easier service – Gently rest the Hoist on its side to avoid damage such as paint scratching. -
Page 28: Leg - (Lh Leg And Rh Leg)
9.10 – Leg – (LH Leg and RH Leg) Within this section it will explain the correct procedure on removing and reinstalling the Legs of the Hoist, images refer to one leg only but same applies to both. Removal Step 1 - Place the Hoist on its side for easier service – Gently rest the Hoist on its side to avoid damage such as paint scratching. -
Page 29: Carry Bar
9.11 – Carry Bar Within this section it will explain the correct procedure on removing and reinstalling the Carry Bar for servicing procedures or replacement. Removal Step 1 – Remove the Boom Bumper from the Hoist. Step 2 – Using a 5mm Allen Key and a 17mm Spanner, remove the nut and washer securing the bolt to the Boom. - Page 30 Step 4 – The Carry Bar can be removed from the Hoist. Refitting / Replacement Step 5 - Refitting is a reversal of the removal process noting the following point: A) Ensure the Bolt is secured correctly with the correct washers. (bolt, washer, nylon washer, Carry Bar, washer, nut) B) Ensure Carry Bar is able to swivel freely.
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Page 31: Base
9.12 – Base Within this section it will explain the correct procedure on removing and reinstalling the Base for servicing procedures or replacement. Refer to section 9.12.1 for the M180 Fixed Mast and section 9.12.2 for the M180 Folding Mast. -
Page 32: M180 Folding Mast - Base Removal
A) Ensure the Star Handles are fully tightened to disallow any play between the Mast and Base of the Hoist. 9.12.2 – M180 Folding Mast – Base Removal Removal Step 1 – Using two 5mm Allen Keys, remove a screw from the Folding Pin, and remove the Pin from the Mast. - Page 33 Step 4 - Place the Base Assembly on its side for easier service – Gently rest the Base Assembly on its side to avoid damage such as paint scratching. Step 5 - Remove the Leg Rod Assembly. (Refer to section 9.6) Step 6 –...
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Page 34: Boom
9.13 – Boom Within this section it will explain the correct procedure on removing and reinstalling the Boom for servicing procedures or replacement. Removal Step 1 – Remove the Lift Actuator Cable. (See section 9.2.2) Step 2 – Remove the Lift Actuator. (See section 9.5) Step 3 –... -
Page 35: Mast
Refitting / Replacement Step 7 - Refitting is a reversal of the removal process noting the following point: A) Ensure when tightening the Boom to the Mast the Boom is able to move freely along with no to little play between the two mating parts. B) Ensure that the Nylon Spacers are fitted either side of the Boom. - Page 36 While every effort has been made to ensure the accuracy of information contained in this assembly and installation manual, no liability can be accepted by Mackworth for any errors or omissions. Mackworth operates a policy of continuous improvement. Specifications and other data are subject to change without notice.
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