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MODEL NUMBERS:
SFE0365, SFE3100,
SFE4100, SFE4125,
SFE4150, SFE5175,
SFE5200, SFE6225,
SFE7275
An ISO 9001-2008 Certified Company
STARFIRE 3 STEAM
OIL-FIRED CAST IRON BOILER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Utica Boilers
2201 Dwyer Ave
Utica, NY 13501
www.ecrinternational.com
P/N 240007512, Rev. E [01/2011]
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Summary of Contents for ECR UTICA STARFIRE 3 STEAM
- Page 1 STARFIRE 3 STEAM OIL-FIRED CAST IRON BOILER INSTALLATION, OPERATION & MAINTENANCE MANUAL MODEL NUMBERS: SFE0365, SFE3100, SFE4100, SFE4125, SFE4150, SFE5175, SFE5200, SFE6225, SFE7275 Utica Boilers 2201 Dwyer Ave Utica, NY 13501 An ISO 9001-2008 Certified Company www.ecrinternational.com P/N 240007512, Rev. E [01/2011]...
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Page 2: Table Of Contents
INSTALLATION MANUAL AND OPERATING INSTRUCTIONS TABLE OF CONTENTS IMPORTANT: Read the following instructions Ratings, Data, And Dimensions ......3 COMPLETELY before installing!! Installation Procedure ........4 WARNING Ventilation And Combustion Air ......5 1. Keep boiler area clear and free from Connecting Supply And Return Piping ..... -
Page 3: Ratings, Data, And Dimensions
RATINGS, DATA, AND DIMENSIONS Min. Natural Draft D.O.E. I=B=R oil Burner I=B=R Net Ratings Pump Nozzle (3)(4) Chimney Size heating Input Boiler Model A.F.U.E. Pressure Furnished Steam Sq. Ft. Number Capacity Rating G.P.h. 140PSIG Square Round Steam 365S 0.65 8x8x15 .60 80B 3100S 1.00... -
Page 4: Installation Procedure
INSTALLATION PROCEDURE The boiler shall be installed such that the oil ignition system WARNING components are protected from water (dripping, spraying, Improper installation, adjustment, altera- rain etc.) during appliance operation and service. tion, service or maintenance can cause injury or property damage. FOR INSTALLATION ON NON-COMBUSTIBLE FLOORS All installations must conform to the requirements of the ONLY - The boiler must not be installed on carpeting or... -
Page 5: Ventilation And Combustion Air
VENTILATION AND COMBUSTION AIR WARNING Air openings to combustion area must not be obstructed. By following the instructions below, adequate combustion air can be maintained. COMBUSTION AIR REQUIREMENTS (Minimum Opening Requirement) Unconfined Area* Confined Area** Outside Inside Outside Combustion Air Combustion Air 1 Sq. - Page 6 VENTILATION AND COMBUSTION AIR space shall be provided with two permanent openings, Figure #6 one commencing within 12 inches from the top and one commencing 12 inches from the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors.
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Page 7: Connecting Supply And Return Piping
CONNECTING SUPPLY AND RETURN PIPING Suggested piping for steam heating system can be Figure #8 for typical piping for domestic hot water seen in Figure #7. Actual piping may vary based on heater. system design and local conditions. Figures #9 and #10 for the suggested piping for a For further piping information refer to the I=B=R instal- modular steam boiler. -
Page 8: Venting System Inspection & Installation
VENTING SYSTEM INSPECTION & INSTALLATION If an oil fired water heater is vented into the same flue WARNING as the boiler, provide a separate hole into the chimney whenever possible. When this isn’t possible, use a “Y” Boiler is to be vented by natural draft connection in the flue pipe, using a separate draft regulator and shall not be connected into any portion of a mechanical draft operating... -
Page 9: Electrical Wiring
OIL TANk AND PIPING An oil line filter and shut-off valve should be installed in the Fuel pump connections and by-pass should be made suction line. Shut-off valves should be installed in both the according to instructions attached to the fuel pump. If suction and return lines at the burner for convenience in tank is more than 20' from the boiler, a two stage fuel servicing burner. - Page 10 STEAM WIRING W/BECkETT BURNER COMPONENT CODING Thermostat (Millivolt) Manual Reset Pressure Switch Circulator Th-1 MR-PS Thermostat (24 Volt) Control Terminal Energy Cut-Off Th-2 Thermostat (Line Voltage) Relay Coil Pilot Safety Coil Th-3 Transformer (120V/24V/40VA) Relay Contacts Wire Connection TR-1 Transformer (120V/24V/50VA) Relay Contacts LWCO Low Water Cut Off...
- Page 11 STEAM WIRING W/RIELLO BURNER WIRING CODE Line Voltage By Factory Low Voltage By Factory Line Voltage By Installer Low Voltage By Installer...
- Page 12 STEAM WIRING W/CARLIN BURNER WIRING CODE Line Voltage By Factory Low Voltage By Factory Line Voltage By Installer Low Voltage By Installer...
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Page 13: Normal Sequence Of Operation
NORMAL SEqUENCE OF OPERATION boiler in operation, test the mechanical low water cut-off On a call for heat, the thermostat will actuate, completing device for proper operation. While burner is on, open the the circuit to the boiler. In turn, the ignition systems blow-off valve located in the lower portion of the cut-off are activated and ignition will begin. - Page 14 OPERATING INSTRUCTIONS Pressure Control - Remove cover and note pressure Set room thermostat to call for heat, or jump thermo- setting. With boiler operating, decrease the setting. stat contacts on the boiler control. When the setting is lower than boiler pressure, the Open all oil line valves.
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Page 15: Maintenance Procedures
OPERATING INSTRUCTIONS Refill boiler to its normal water line. It is recommended to replace the nozzle at the start of each C. Primary Control and Flame Sensor - heating season. Lubricate the burner motor and circulator motor - if required - with a few drops of a good grade of To Check: light motor oil. - Page 16 MAINTENANCE PROCEDURES Gradually raise hot water level to skimming hole (Figure #7) WARNING installed on the rear section of the boiler being careful not to raise it above the opening of the hole. Skim until there are no Discharge will be boiling hot water and impurities.
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Page 17: Service Checklist
MAINTENANCE PROCEDURES Periodic inspection and tightening of the tankless heater/cover WARNING plate bolts will reduce the risk of leaks. See parts 3 and 5 under "Coil and Cover Plate Replacement Parts." WATER WILL BE BOILING HOT. ELECTRONIC LOW WATER CUT-OFF It is suggested that a qualified service agency be employed to make an annual inspection of the boiler and heating Operation of the probe and control should be checked, with... -
Page 18: Replacement Parts
REPLACEMENT PARTS COIL AND COvER PLATE ITEM PART NO. DESCRIPTION QTY. ⁄ Bolt - -14 x 1½ hW-012.02 Square head Gasket - B Tankless 252-2-2.00 Cover Plate - B Tank- 202-2-1.00 less Coil ⁄ - 14 Square hW-013.01 Nut Tankless Coil L - 24 252-3-1.02 1635001 Well ¾... - Page 19 REPLACEMENT PARTS HARDWARE ITEM PART NO. DESCRIPTION Relief Valve #15 ¾ 1570001 Pipe Fit Coupling ¾" PF-019.02 Pipe Fit Npl ¾ Close PF-005.01 ⁄ -18 x 2 ⅜ hW06701 Stud Support - Jacket Brkt 2252501 ⁄ " x 18 x 1 ⅜" hW07001 Stud ⁄...
- Page 20 REPLACEMENT PARTS HEAT EXCHANGER ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Rear Section #22 Push Nipple - 3 Sec. 100-5-10.01 #22 Push Nipple - 4 Sec. #60 Push Nipple - 3 Sec. #22 Push Nipple - 5 Sec. #60 Push Nipple - 4 Sec. 100-1-5.01 #22 Push Nipple - 6 Sec.
- Page 21 REPLACEMENT PARTS SWING DOOR AND MOUNTING DOOR COMPONENTS ITEM PART NO. DESCRIPTION Mounting Door Insulation & 2552901 Plug Door Plug Replacement 2551901 Screw ¼ - 20 x ½ Self-Tap- hW-005.01 ping Observation Door 10011701 Obs. Door Gasket 25511101 ¼ x 1¾ Drive Lock Pin hW06801 Swing Door 10011501...
- Page 22 REPLACEMENT PARTS BURNER COMPONENTS DESCRIPTION ITEM PART No. BRNR,BECK,AFG/UT2401,NOZ,.85,80B 240007286 BRNR,BECK,AFG/UT2402,NOZ,1.25,80B 240007288 BRNR,BECK,AFG/UT2403,NOZ,1.75,70B 240007289 BRNR,BECK,CF375/UT2601,NOZ,2.00,45B 240007290 BRNR,BECK,CF375/UT2602,NOZ,2.25,60B 240007291 BRNR,F5/40 SERIES,RIELLO,2 PCS 1050006 BRNR,F10/40 SER,RIELLO #3949071 BN07007 BRNR,OIL,EZ1,3100SE/STE,CARLIN BRNR,OIL,EZ1,4100SE/STE,CARLIN BRNR,OIL,EZ1,4125SE/STE,CARLIN BRNR,OIL,EZ1,4150SE/STE,CARLIN BRNR,OIL,EZ1,5200SE/STE,CARLIN BURNER OIL FLANGE GASKET #3616 BN08001 CD-001.01 CAD CELL (FOR BOILERS W/ BECKETT BURNERS ONLY CONTROL R7184B 1032 (7456U) (FOR BOILERS W/ BECKETT BURNERS ONLY) 240008816 NOZZLE .60 80B (365 BECKETT)
- Page 23 NOTES...
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