AS MOTOR AS 600 MultiPro Operator's Manual
AS MOTOR AS 600 MultiPro Operator's Manual

AS MOTOR AS 600 MultiPro Operator's Manual

Device carrier and attachments
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Operator's Manual
Device carrier and attachments
AS 600 MultiPro
From serial number:
Issued:
en-Translation of the Original Operator's Manual
036320070001
19 January 2021, V1.0

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Table of Contents
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Summary of Contents for AS MOTOR AS 600 MultiPro

  • Page 1 Operator's Manual Device carrier and attachments AS 600 MultiPro From serial number: 036320070001 Issued: 19 January 2021, V1.0 en-Translation of the Original Operator's Manual...
  • Page 2: Notes On The Operating Manual

    Notes on the operating manual dummy Intended use Notes on the operating manual The device is only intended for operation with attachments Dear customer, that have been approved by "AS-Motor Germany". Congratulations on your purchase. You have acquired a reli- Observe the information on intended use in the chapter of the able quality product by ”AS-Motor Germany”.
  • Page 3: Table Of Contents

    Contents Contents Attachment flail bar G90900104 ......... Notes on the operating manual........Intended use..............Contact ................. Signs on the device............Device data..............Safety instructions (attachment flail bar)...... Information on mowing..........Intended use..............Device description............Explanation of the symbols........Adjusting cutting height..........Warnings..............
  • Page 4 Contents Maintenance LOSI cutter bar........Cleaning the cutter bar..........General inspection............Checking the blade............Servicing the cutter bar..........Checking, adjusting and greasing the blade drivers..Setting the lower blade guide........Changing the blades............. Checking coupling for working tool....... Checking the oil level of the blade drive....... Grease lubrication............
  • Page 5: Explanation Of The Symbols

    Explanation of the symbols dummy Inhaltsverzeichnis Signs on the device Explanation of the symbols The following signs are attached to the device to provide a reminder that during use of the device, you will have to be Warnings careful and attentive: In these operating instructions, warning instructions are marked with signal words.
  • Page 6: Safety Instructions

    Safety instructions Type plate Safety instructions The type plate on the device provides you with informa- tion on the device type and the technical data. Get informed! For your safety, read these operating instructions carefully. Familiarize yourself with the control elements and the proper use of the device.
  • Page 7: Check The Device Prior To Use

    Safety instructions Store the fuel away from children and keep it in a suitable Use of attachments container in a dark, cool and dry place. Read the chapter of the attachments before attaching and us- Never store the device when there is fuel in the tank inside a ing the attachment.
  • Page 8: Use Caution During Operation

    Safety instructions Risk of burns Do not touch the engine or the silencer. These parts become very hot during operation and you can get burned. If a jumpy movement occurs, the risk of additional injuries can result. Before you start working Personal protective measures Always wear safety shoes with good grip and long trousers.
  • Page 9: Caution During Working

    Safety instructions Caution during working Working on surfaces with a fire hazard – Carry a sufficient amount of suitable extinguishing media. – If the device leans too much to the side, fuel can leak from Risk of injury the carburetor or the tank. This presents a fire hazard! Risk of injury caused by ejected objects.
  • Page 10: When Work Is Completed

    Safety instructions When work is completed Use caution during maintenance and repair After working, always close the fuel valve. Only carry out work as described in these operating instruc- Prior to leaving the device, wait until the motor comes to a tions.
  • Page 11: Device Description

    Device description Device description 1 Support foot 2 Oil dipstick 3 Frame 4 Parking brake 5 Ventilation grid 6 Starter grip 7 Fuel valve 8 Choke 9 Tank filler spout 10 Air filter 11 Spark plug connector 12 Silencer 13 Type plate 14 PTO shaft...
  • Page 12: Control Elements

    Control elements Safety lever (D) Control elements The safety lever is a guard device. With the safety lever, you switch the drive on and off. The working tool can only be switched on when the safety lever is actuated. When you release the safety lever, the drive and the working tool are switched off.
  • Page 13: Information On How To Work

    Information on how to work Height adjustment of handlebar (H) Prior to starting The handlebar can be locked in 3 positions. Press detent lever down. Fuel Move the handlebar to the desired position. As fuel, use unleaded petrol (see operating instructions of the Release the detent lever and engage the handlebar in the desired position.
  • Page 14: Starting

    Starting For the maximum permissible engine speeds, see the Starting chapter "Technical data" of the respective attachment. At- tachments for which the setting of the maximum permissible Danger engine speed is particularly important, are additionally marked with a sign on the device. Danger of poisoning due to poisonous exhaust gases.
  • Page 15: Reverse Gear

    Switching off and parking Drive off Switching the working tool on and off 1. Release the safety lever and set the speed lever to STOP. Switch on working tool Reverse gear Push the safety lever towards the handlebar. Pull the clutch lever backwards - the working tool starts Warning Risk of injury due to tripping or slipping when driving in re- Switch off working tool...
  • Page 16: Mounting The Attachments

    Mounting the attachments Mounting the attachment Mounting the attachments The attachments are mounted on the stud bolts of the front of the attachment carrier. Notice Risk of damage due to incorrect mounting of the attach- ment. Preparing the attachment carrier for the ►...
  • Page 17: Attachment Cutter Bar

    Attachment cutter bar Information on mowing Attachment cutter bar Observe the working instructions in the chapter of the device carrier. Intended use (cutter bar) Set the engine speed to the maximum permissible speed for The device is intended only for cutting grass or similar veget- the attachment (see chapter “Setting the maximum permiss- ation in well-maintained grounds in agriculture, forestry and ible engine speed“).
  • Page 18: Device Description Esm Cutter Bar G90900102

    Attachment cutter bar Device description ESM cutter bar Device description LOSI cutter bar G90900102 G90900103 1 Blade guard 1 Blade guard 2 Upper blade 2 Upper blade 3 Lower blade 3 Lower blade 4 Cutter bar 4 Cutter bar 5 Cover 5 Cover 6 Coupling sleeve 6 Coupling sleeve...
  • Page 19: Setting The Cutting Height

    Attachment flail bar G90900104 Setting the cutting height Attachment flail bar G90900104 Warning Intended use Risk of injury from sharp working tools. The device is intended only for cutting grass or similar veget- ► Only adjust the cutting height when the engine is ation in well-maintained grounds in agriculture, forestry and switched off.
  • Page 20: Safety Instructions (Attachment Flail Bar)

    Attachment flail bar G90900104 Safety instructions (attachment flail bar) Device description Observe the safety instructions at the beginning of these op- erating instructions. Information on mowing Observe the working instructions in the chapter of the device carrier. Set the engine speed to the maximum permissible speed for the attachment (see chapter “Setting the maximum permiss- ible engine speed“).
  • Page 21: Attachment Sweeping Brush G90900105

    Attachment sweeping brush G90900105 Wear suitable protective clothing. Attachment sweeping brush G90900105 Always wear safety shoes with good grip. Intended use The device is exclusively intended for cleaning paved sur- Wear suitable protective gloves. faces. The device is only intended for operation with attachment carriers that have been approved by “AS-Motor Germany”.
  • Page 22: Device Description

    Attachment sweeping brush G90900105 Device description Adjusting the contact pressure of the brush Caution Risk of injury caused by ejected objects. ► Observe the safety instructions and the following in- structions. Only adjust the contact pressure of the brush when the en- gine is switched off.
  • Page 23: Transport

    Transport Device carrier Transport Warning Risk of injury due to the heavy weight of the device. The device can fall over and fall down and cause severe injur- ies. ► Observe the following notices. Transport the device by truck or trailer whose load capacity is intended for at least the weight of the device.
  • Page 24: Unloading The Device

    Transport Flail mower Unloading the device Undo the transport fastenings. Drive the device carefully down the ramps of the plat- form. Sweeping brush...
  • Page 25: Maintenance

    Maintenance Maintenance and cleaning position Maintenance Warning Danger Risk of injury due to the heavy weight of the device. The Danger of poisoning due to poisonous exhaust gases. device can fall over and fall down and cause severe injur- ► Do not operate the engine in closed or insufficiently ies.
  • Page 26: Maintenance Overview

    Maintenance Maintenance overview Component Action Maintenance interval Device carrier Device Check for safe working condition (basic inspection). ■ ▲ Clean. ■ Customer service. ▲ Fuel Check fuel level. ■ Is the tank cap closed? ■ Tank, fuel valve, and Check parts for leaks and check for good condition. ■...
  • Page 27 Maintenance Attachment cutter bar Attachment Check for safe working condition (basic inspection). ■ ▲ Clean. ■ Customer service. ▲ Blade and fastening Check for wear and damage. See chapter Checking the ■ ▲ components blade. Change. ▲ Coupling working Does the working tool stop within a few seconds? ▲...
  • Page 28 Maintenance Attachment sweeping brush Attachment Check for safe working condition (basic inspection). ■ ▲ Clean. ■ Customer service. ▲ Brush and Check for wear and damage ■ ▲ fastening parts Bowden cables Check for proper function and ease of movement. ■...
  • Page 29: Cleaning The Device Carrier And Attachment

    Maintenance device carrier Cleaning the device carrier and Maintenance device carrier attachment You should clean the device and the attachment thoroughly Hydrostatic transmission after each use. Change the oil after the first 40 hours of operation at the Grass cuttings and dirt that are stuck result in higher wear, in- latest (authorised service centre).
  • Page 30: Maintaining The Air Filter

    Maintenance device carrier Maintaining the air filter Checking coupling for working tool Check the function of the coupling by disengaging the work- Warning ing tool. The working tool must stop from full speed within a few seconds. Contact an authorised service centre if this is There is a fire and explosion risk due to cleaning agents.
  • Page 31: Assembly

    Maintenance ESM cutter bar Assembly Maintenance ESM cutter bar Scope of delivery Cleaning the cutter bar The device is shipped in a carton. Observe the information in chapter of the device carrier. The scope of delivery included: Clean the cutter bar thoroughly after each use. –...
  • Page 32: Checking The Blade Driver

    Maintenance ESM cutter bar 5. Check the blades for damage to the cutter blades. Have Resharpening the blades dull blades re-sharpened. For a clean cut and trouble-free mowing result, only mow with 6. Oil all sliding and guiding surfaces. a sharp and undamaged blade. 7.
  • Page 33: Grease Lubrication

    Maintenance LOSI cutter bar Grease lubrication Maintenance LOSI cutter bar Cleaning the cutter bar Observe the information in chapter of the device carrier. Clean the cutter bar thoroughly after each use. Stuck grass cuttings and dirt impair the cutting quality and in- crease wear.
  • Page 34: Checking, Adjusting And Greasing The Blade Drivers

    Maintenance LOSI cutter bar Setting the clearance 1. Move the upper blade (2) to the outermost position. 2. Slacken the clamping screws (12). 3. Turn the adjusting screws (11) until the clearance to the ball is a maximum of 0.1 mm. 4.
  • Page 35: Assembly

    Maintenance attachment flail bar Assembly Maintenance attachment flail bar Scope of delivery The device is shipped in two cartons. The scope of delivery includes: – Mower drive and cutting unit. – Connecting bolts. – Lever for raising the guide arm. –...
  • Page 36: Grease Lubrication

    Maintenance attachment flail bar Grease lubrication Unusual vibrations are an indication that – blades are missing or broken, – the blade is worn excessively or on one side or – damage to the engine or cutter deck fastening. Changing the flail blades There is a grease nipple (1) on both swivel wheels.
  • Page 37: Assembly

    Maintenance attachment sweeping brush Changing the blades Maintenance attachment sweeping To change the blades, proceed as described in the chapter brush Servicing the cutter bar“. Replace the blades. Only use original spare parts from AS-Motor. Cleaning the device Checking the fastening elements and the flail shaft Observe the information in chapter of the device carrier.
  • Page 38: Checking The Brushes

    Maintenance attachment sweeping brush Checking the brushes Assembly Notice Scope of delivery The device is shipped in a carton. Unbalance on the brush system leads to destruction of the gearbox and brush bearings. The scope of delivery includes: ► Never operate a device with an unbalance at the brush –...
  • Page 39: Storage

    Storage Storage Wear parts Some parts are described as wear parts. They wear during use and must be replaced. The warranty does not cover the Storing the device following parts (examples): Store the device in a locked, dry and sufficiently ventilated Blades, cutting edges, cutter bars, blade bolts, sliding plates, room and out of reach of children.
  • Page 40: Troubleshooting

    Troubleshooting Troubleshooting The following table contains the most frequent problems and their elimination. If more problems occur, contact the closest au- thorised service centre. You can find an authorised service centre on our home page www.as-motor.com. Fault Possible cause Remedy Device carrier Engine does not start Engine stop switch is set to Use accelerator lever to set engine stop...
  • Page 41 Troubleshooting Engine gets hot Ventilation grid is dirty. Clean ventilation grid. Oil level in the engine is too low. Refill engine oil (see operating instruc- tions of the engine manufacturer). Cooling fins of the engine are Have cooling fins cleaned by authorised dirty.
  • Page 42 Troubleshooting Poor cutting Blade is dull or worn. Have someone replace a damaged blade immediately (authorised service centre). Speed is too high in relation to Reduce speed and/or select the correct the cutting height. cutting height. Housing of the device is heavily Clean.
  • Page 43: Accessories

    Accessories Accessories Twin tires: G90999101 Spray paint 400 ml, colour orange: G00011050 Clinometer: G06950027 Flat tyre protection 950 ml: G00041068 Flat tyre protection 20 l: G00041069 Pump for flat tyre protection 20 l: G00041070 ESM cutter bar: G90900102 Set collision protection (ESM cutter bar): G90999102 LOSI cutter bar: G90900103...
  • Page 44: Technical Data - Device Carrier

    Technical data – Device carrier Technical data – Device carrier Type AS 600 MultiPro Range of application (temperature) 0 - 30 °C For temperatures below 5 °C, observe the engine manufacturer's information regarding the engine oil. Engine, type One cylinder four stroke engine...
  • Page 45: Technical Data - Esm Cutter Bar

    4 - 12 cm Gearbox Centre drive in oil bath, ball bearings Filling quantity 0,8 litres, SAE 80W-90 API GL Drive by device carrier AS 600 MultiPro Maximum permissible engine speed 2600 min Admissible PTO speed 700 min Maximum area coverage 6000 m...
  • Page 46: Technical Data - Losi Cutter Bar

    4 - 12 cm Gearbox Centre drive in oil bath Filling quantity 0,5 litres, ISO 680 Drive by device carrier AS 600 MultiPro Maximum permissible engine speed 2400 min Admissible PTO speed 650 min Maximum area coverage 4700 m Measures and weights Transport size with packaging L/W/H (cutter bar) 120/30/10 cm...
  • Page 47: Technical Data - Attachment Flail Cutter Bar

    Cutting height 3 - 11 cm, steplessly adjustable via crank Gearbox Angular gear in oil bath Filling quantity 0,2 litres, SAE 80W-90 Drive by device carrier AS 600 MultiPro maximum permissible engine speed 2900 min admissible PTO speed 800 min Maximum area coverage 2000 m...
  • Page 48: Technical Data - Attachment Sweeping Brush

    Brush pressure steplessly adjustable via height-adjustable wheels Gearbox Angular gear in oil bath Filling quantity 0,15 litres, SAE 90 Drive by device carrier AS 600 MultiPro maximum permissible engine speed 2900 min admissible PTO speed 800 min Maximum area coverage 5000 m Measures and weights Transport size with packaging L/W/H 126/87/48 cm...
  • Page 49: Declaration Of Conformity

    D-74424 Bühlertann www.as-motor.com Declaration of conformity We declare that the device carriers Type AS 600 MultiPro Starting from serial no. 03632007001 as brought into circulation by us conform to all relevant safety and - 2006/42/EC health requirements of the EC directives listed.
  • Page 52 AS-Motor Germany GmbH & Co. KG Ellwanger Straße 15 D-74424 Bühlertann www.as-motor.com THE HIGH GRASS MOWER AND 2 STROKE ENGINE MANUFACTURE AS-Motor is your premium manufacturer for lawn and high grass mowers as well as 2 stroke engines. We offer our custom- ers professional technology for steep slopes, rough terrain, and lawn care.

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