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Summary of Contents for GEA Jumbo 6
- Page 1 Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24 English...
- Page 2 EU Machinery directive. This document is protected by copyright. All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. Wordmarks...
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Page 3: Table Of Contents
Table of Contents Notes for the Reader ........................ 5 Binding Character of These Operating Instructions ..............5 Notes on the Illustrations ......................5 Symbols and Highlighting ......................6 Abbreviations and Terms ......................7 Safety ............................9 Safety Note ..........................9 Operator's Duties ........................ - Page 4 Maintenance Intervals ......................27 Prior to Disassembly ......................... 27 Disassembly ..........................28 Maintenance ..........................29 Assembly ..........................30 Disposal ............................ 32 Technical Data ........................33 Spare Parts List – Jumbo 6 ....................34 Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24...
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Page 5: Notes For The Reader
Notes for the Reader Notes on the Illustrations Notes for the Reader The present Operating Instructions are part of the user information for the cleaner. The Operating Instructions contain all the information you need to transport, install, commission, operate and carry out maintenance for the cleaner. -
Page 6: Symbols And Highlighting
Carry out the following steps: = Start of instructions for a task. First step in a sequence of operations. Second step in a sequence of operations. Result of the previous operation. The operation is complete, the goal has been achieved. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 7: Abbreviations And Terms
German standard issued by DIN (Deutsches Institut für Normung e.V, German Institute for Standardization) European Standard GEA AG group of companies GEA stands for Global Engineering Alliance Unit of measurement of time [hour] International standard issued by the International Organization for Standardization... - Page 8 Abbreviations and Terms Abbreviation Explanation Indicates the size of spanners width across flats Inch OD Pipe dimension acc. to British standard (BS), Outside Diameter Inch IPS US pipe dimension Iron Pipe Size Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24...
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Page 9: Safety
Safety Operator's Duties Safety Safety Note The cleaner is operationally reliable. It was built according to state-of-the-art standards. Nevertheless, the cleaner can pose dangers, especially if • the cleaner is not used in accordance with its intended use, • the cleaner is not used correctly, •... -
Page 10: Qualification Of Staff
Vocational training as a skilled worker who can work on the cleaner inde- pendently. • Sufficient instruction to work on the cleaner under the supervision and direction of a qualified specialist. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 11: Supplementary Regulations
Safety Supplementary Regulations Each member of staff must meet the following requirements to be allowed to work on the cleaner: • Personal qualification for the relevant task. • Sufficient professional qualification for the relevant task. • Instructed with regard to the function of the cleaner. •... -
Page 12: Instructions For The Safe Operation
All electrical cables must be installed correctly. • Reliably secure machine parts which have already been connected against inadvertently being switched on. • After conversion of the cleaner, residual risks must be reassessed. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 13: Setting Into Operation
Safety Instructions for the Safe Operation Setting into Operation For setting into operation, the following principles apply: • Only allow properly qualified staff to set the cleaner into operation. • Establish all connections correctly. • The safety devices for the cleaner must be complete, fully functional and in perfect condition. -
Page 14: Disassembly
Mark the lines (if unmarked) prior to disassembly to ensure they are not confused when re-assembling. • Protect open line ends with blind plugs against ingress of dirt. • Pack sensitive parts separately. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 15: Environmental Protection
Safety Instructions for the Safe Operation Environmental Protection Harm to the environment can be avoided by safety-conscious and proactive behaviour of the staff. For environmental protection the following principles apply: • Substances harmful to the environment must not be discharged into the ground or the sewage system. -
Page 16: Residual Risk
• Make sure the sealing materials are properly matched to the relevant cleaning media. • Vessels, tanks and road tankers etc. must be grounded by suitable means. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... - Page 17 Safety Residual Risk Maintenance Observe the following notes • Interrupt all media supply lines and ensure that no hot or aggressive media are applied to or are in the cleaner. • Only allow trained qualified staff to carry out maintenance work on the cleaner.
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Page 18: Residual Dangers
Never open the cover panels during the opera- tion. • Never reach into openings. As a precautionary measure, wear personal protec- tive equipment in the vicinity of the cleaner: • Protective gloves • Safety shoes Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 19: Declaration Of Incorporation
This declaration will become invalid if any alterations are made to the machine which have not been agreed with us. Designation of the machine: Jumbo 6 Machine type: GEA Orbital Cleaner Relevant EC directives: 2006/42/EC... -
Page 20: Transport And Storage
Under no circumstances should anyone stand under a suspended load. Storage Store the cleaner in a dry place and ensure it is not subjected to vibration and is protected from external influence. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 21: Intended Purpose
Intended Purpose Requirements for the Operation Intended Purpose Designated Use The Jumbo tank cleaner is intended for the cleaning of tanks and vessels. This cleaner has been designed for operation in vertical installation posi- tions. The inlet points upwards. The output of the cleaner might be affected if it is operated in a different position. -
Page 22: Improper Operating Conditions
EC Machinery Directive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be fitted. This ensures the reliable and economical operation of the cleaner. -
Page 23: Installation And Commissioning
It is essential that the cleaner is supplied with clea- ning liquid at the correct pressure and flow rate for effective operation. The requirements are specified in the tables below. Operating flow rate and pressure requirements for Jumbo 6 – ¼" nozzles Required flow rate 10.8... -
Page 24: Notes On Installation
Carry out the following steps: Hold the cleaner inlet by hand and screw it onto the threaded pipe connection until it is tight. Connect all media supply lines. Done. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 25: Installation Position
Installation and Commissioning Commissioning Installation Position The cleaner is designed to be operated in the vertical position with the inlet at the top and the ball at the bottom. Commissioning Before setting the unit into operation, check the voltage data, the fuse Requirement rating and the supply line. -
Page 26: Malfunction
Check for any hesitation points as it rotates. If a hesita- tion point is found, check the bevel gears for damage or obstruction at that point. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 27: Maintenance
• type and temperature of the cleaning solution, • ambient conditions. As a guideline value, GEA Tuchenhagen GmbH recommends checks at intervals of max. 350 operating hours. Prior to Disassembly Make sure that during maintenance and repair work no process is in Requirement operation in the area concerned. -
Page 28: Disassembly
The shaft (02), complete with rotor (4), can then be withdrawn. Unscrew four M5 x 10 cap head screws (26) and remove the bevel gear (8) from the body (18). Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 29: Maintenance
Maintenance Maintenance Carry out the following steps: Dismantling the Body Remove three M4 x 10 pan head screws (32) from the body (18). Take out the bearing retainer plate (6) and the O-ring (23). Removing and Carry out the following steps: Dismantling the Nozzle Head Unscrew the nozzles (15) and the stream straighteners (16). -
Page 30: Assembly
Alternatively you can use a bar (28 mm dia., 35 mm long). Slide the body (18) over the spare vertical bearing bush or the bar (28 mm). This will keep the balls in place during assembly. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... - Page 31 Maintenance Assembly Alternately place 11 stainless steel balls (24) and 11 PTFE balls (33) on the lower raceway. Place the vertical shaft bearing bush (7) on the top of the spare vertical shaft bearing bush or the bar (28 mm) and carefully lift the body (18) to allow the vertical shaft bearing bush (7) to hold the balls in position.
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Page 32: Disposal
The cleaner is made of the following materials: • Metals • Synthetic materials Separate the different materials and dispose of them correctly sorted. Also observe the instructions regarding disposal in the operating instructions for the individual components. Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... -
Page 33: Technical Data
Technical Data Technical Data Key data Value Weight 4.4 kg Inlet 1 ½" BSPT (female) or 1 ½" NPT (female) Nozzle size ¼" or ⅜" Materials Stainless steel AISI 316L, P.PTFE Overall length 260 mm, approx. 10" Operating temperature max. 95 °C, 140 °F Working pressure Min.: 4 bar Max.: 12 bar... -
Page 34: Spare Parts List - Jumbo 6
Part no. Stator D1/4" 4660-4721-110 Stator D3/8" 4660-4721-010 Guide pipe 316L (1.4404) 4660-4742-010 Impeller 6 tooth PTFE 4660-4771-010 Bearing disk 316L (1.4404) 4660-4741-010 Bearing flange 316L(1.4404) 4660-4740-010 Bevel gear 45T 4660-4770-010 Operating Instructions GEA Orbital Cleaner Jumbo 6 Edition 2016-05-24... - Page 35 Spare Parts List – Jumbo 6 Spare Parts List – Jumbo 6 (Cont.) Item no. Designation / Material Quantity Part no. Bevel gear 44T 4660-4760-010 T-piece 4660-4723-610 Nozzle shaft 316L (1.4404) 4660-4732-010 Nozzle body 316L (1.4404) 4660-4720-010 Plug nozzle body 316L (1.4404) 4660-4751-010 Nozzle 1/4"...
- Page 36 Excellence · Passion · Integrity · Responsibility · GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.
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