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Summary of Contents for GEA TMC 45
- Page 1 Operating instructions GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012 English...
- Page 2 GEA Breconcherry. Trade marks GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012...
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Page 3: Table Of Contents
Table of Contents Table of Contents Notes for the Reader ........................ 5 Binding Character of these ......................5 Notes on the Illustrations ......................5 Symbols and Highlighting ......................6 Abbreviations and Terms ......................7 Safety ............................9 Safety Note ..........................9 Operator's Duties ........................ - Page 4 Direction of Rotation ......................... 30 Flow rate ........................... 30 Spare Parts Lists ........................31 Spare parts list – Orbital cleaner TMC 45 ................31 Spare Parts List – Orbital Cleaner TMC 85 ................33 Dimension Sheet – Orbital Cleaner TMC 45 ................35 Dimension Sheet –...
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Page 5: Notes For The Reader
Notes for the Reader Notes on the Illustrations Notes for the Reader The present operating instructions are part of the user information for the cleaner. The operating instructions contain all the information you need to transport, install, commission, operate and carry out maintenance for the cleaner. -
Page 6: Symbols And Highlighting
Carry out the following steps: = Start of a set of instructions. First step in a sequence of operations. Second step in a sequence of operations. Result of the previous operation. The operation is complete, the goal has been achieved. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 7: Abbreviations And Terms
German standard issued by DIN (Deutsches Institut für Normung e.V, German Institute for Standardization) European Standard GEA AG group of companies GEA stands for Global Engineering Alliance Unit of measurement of time [hour] International standard issued by the International Organization for Standardization... - Page 8 Abbreviations and Terms Abbreviation Explanation Indicates the size of spanners width across flats Inch OD Pipe dimension acc. to British standard (BS), Outside Diameter Inch IPS US pipe dimension Iron Pipe Size GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012...
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Page 9: Safety
Safety Operator's Duties Safety Safety Note The cleaner is operationally reliable. It was built according to state-of-the art standards. Nevertheless, the cleaner can pose dangers, especially if • the cleaner is not used in accordance with its intended use, • the cleaner is not used correctly, •... -
Page 10: Qualification Of Staff
Vocational training as a skilled worker who can work on the cleaner inde- pendently. • Sufficient instruction to work on the cleaner under the supervision and direction of a qualified specialist. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 11: Supplementary Regulations
Safety Supplementary Regulations Each member of staff must meet the following requirements to be allowed to work on the cleaner: • Personal qualification for the relevant task. • Sufficient professional qualification for the relevant task. • Instructed with regard to the function of the cleaner. •... -
Page 12: Instructions For The Safe Operation
Under no circumstances should anyone stand under a suspended load. • During assembly, the cleaner's safety devices might not be working effectively. • Reliably secure machine parts which have already been connected against inadvertently being switched on. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 13: Commissioning/Setup Mode
Safety Instructions for the Safe Operation Commissioning/Setup Mode For commissioning, the following principles apply: • Take protective measures against dangerous contact voltages in accor- dance with pertinent regulations. • The cleaner must be completely assembled and correctly adjusted. All screw connections must be securely tightened. All electrical cables must be installed correctly. -
Page 14: Shutting Down
• Make sure lubricants are used properly. • Check pipes are firmly secured, also check for leaks and damage. • Check that all emergency stop devices are working correctly. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 15: Disassembly
Safety Instructions for the Safe Operation Disassembly For disassembly, the following principles apply: • Only allow qualified staff to disassemble the cleaner. • Before starting disassembly, the cleaner must be switched off and secured against being switched back on. Work may only be started once any residual energy has been discharged. -
Page 16: Signage
Before setting into operation, check the voltage data, the fuse rating and the supply line. • Only set the machine into operation in closed vessels. • Check the direction of rotation of the machine head (counterclockwise). GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... - Page 17 Safety Residual Risk Operation Observe the following notes • By suitable protective measures ensure that the machine cannot be set into operation outside of the vessel. • In the event of faults, interrupt all media supplies immediately. • Check the installation situation to ensure that the machine is not in contact with other parts and that rotation cannot be obstructed.
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Page 18: Residual Dangers
Never open the cover panels during the opera- tion. • Never each into openings. As a precautionary measure, wear personal protec- tive equipment in the vicinity of the cleaner: • Protective gloves • Safety shoes GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 19: Declaration Of Incorporation
This declaration will become invalid if any alterations are made to the machine which have not been agreed with us. Designation of the machine: TMC 45/TMC 85 Machine type: GEA Breconcherry Motor-driven Orbital Cleaner Relevant EC directives:... -
Page 20: Transport And Storage
Storage Store the orbital cleaner in a dry place and ensure it is not subjected to vibra- tion and is protected from external influence. Storage temperature +5 ... +40 °C. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 21: Intended Purpose
Intended Purpose Conversion Work Intended Purpose Designated Use The Orbital Cleaner Type TMC is intended for the cleaning of tanks and vessels. The cleaner was designed for installation and operation in any angle. Using the device for any other purpose is considered contrary to its designated use. - Page 22 Intended Purpose Conversion Work In general, only original spare parts supplied by GEA Breconcherry should be fitted. This ensures the reliable and economical operation of the cleaner. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012...
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Page 23: Design And Function
Design and Function Design Design and Function Design Designation Motor Coupling Drive shaft Support pipe Spray head... -
Page 24: Functional Description
The TMC Orbital Cleaner can be operated in any installation position. The cleaning medium connection and the connection to the vessel as well as the immersion length are made according to the customer's specifications. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 25: Installation And Setting Into Operation
Installation and Setting into Operation Installation Installation and Setting into Operation Notes on Installation Observe the following points before installing the unit • Interrupt the power circuit and protect it from unauthorized switch-on. • Interrupt the cleaning medium supply line and secure the line against being opened. -
Page 26: Setting Into Operation
Liquid emerges from the fixing screw for the drive shaft, the nozzle disk and from the annular gap of the fixing thread of the machine head during the cleaning operation (intended for self-cleaning). GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 27: Maintenance
Maintenance Documentation of Maintenance Work Maintenance Measures Time / Jobs to be performed Person performing the job task After each use: Rinse the orbital cleaner. User Check Visually inspect the lateral leakage holes. If liquid escapes, replace the seal and if necessary also the head piece of the shaft. -
Page 28: Disposal
Electronic parts • Oils and lubricants Separate the different materials and dispose of them correctly sorted. Also observe the instructions regarding disposal in the operating manuals for the individual components. GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 29: Technical Data
– parts in contact with product 1.4404 (316L); PTFE – bearing balls 1.4401 Special Tools – TMC 45 254-000566 – TMC 85 254-000566 The drive with an output speed of 14 rpm (rotating counterclockwise) is avai- lable in the following variants: •... -
Page 30: Direction Of Rotation
Counterclockwise direction of rotation Flow rate Two-nozzle disk – flow rate (m /h) depending on the pressure (p) Four-nozzle disk – flow rate (m /h) depending on the pressure (p) GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... -
Page 31: Spare Parts Lists
Spare Parts Lists Spare parts list – Orbital cleaner TMC 45 Spare Parts Lists Spare parts list – Orbital cleaner TMC 45... - Page 32 Spare Parts Lists Spare parts list – Orbital cleaner TMC 45 Spare parts for Orbital Cleaner TMC 45 Item Designation Item Designation Machine head Support pipe complete TMC 45 Housing TMC 45 Support pipe flange complete TMC Bearing ring, dome TMC 45...
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Page 33: Spare Parts List - Orbital Cleaner Tmc 85
Spare Parts Lists Spare Parts List – Orbital Cleaner TMC 85 Spare Parts List – Orbital Cleaner TMC 85... - Page 34 Adapter 1.13 Seeger snap ring SB 85 1.14 Nozzle TMC 85 Drive shaft TMC 85 Drive shaft head piece TMC 85 Driving shaft TMC 85 M4 screw, shaft end TMC GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012...
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Page 35: Dimension Sheet - Orbital Cleaner Tmc 45
Spare Parts Lists Dimension Sheet – Orbital Cleaner TMC 45 Dimension Sheet – Orbital Cleaner TMC 45 Designation Standard – long nozzles Standard – short nozzles Special version for small openings – short nozzles... -
Page 36: Dimension Sheet - Orbital Cleaner Tmc 85
Dimension Sheet – Orbital Cleaner TMC 85 Dimension Sheet – Orbital Cleaner TMC 85 Designation Standard – long nozzles Standard – short nozzles Special version for small openings – short nozzles GEA Breconcherry Motor-driven Orbital Cleaner TMC 45/TMC 85 Edition 18/12/2012... - Page 37 Spare Parts Lists Dimension Sheet – Orbital Cleaner TMC 85...
- Page 38 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.
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